Premix Feed Mill

Premix as a more sophisticated additive feed, there are more factors that need to be strictly controlled during processing. On the one hand, because premix is more expensive, it is necessary to reduce the waste of raw materials in the process. On the other hand, premix is mainly mixed with feed to supplement the nutrients that feed can provide.

1. Selection of formula

First of all, it is necessary to mix the appropriate premix formula according to the different seasonal environments of different animals. Accurate and professional premix formulation is the key to premix production.

2. Accuracy of dosing

After the formula is finalized, the accuracy of the ingredients must also be strictly controlled. Most of the materials involved in premix plant are trace ingredients, with very small dosage, some even extremely trace, and the safe dose is very close to the poisonous dose, such as selenium, so the dosage precision requirements are very high. A small dosing error is a prerequisite for the production of high quality premixes. In order to achieve this goal, we must use high-precision dosing instruments, such as electronic scales; design a reasonable weighing process, such as the use of multi-stage dilution and mixing, group dosing process, and even micro-ingredients of certain levels of micro-ingredients can be weighed with micro-balance inside the preparation room to ensure that the weighing is accurate.

3. Mixing uniformity

Premix processing requirements for mixers are also relatively high, mixing uniformity is an important indicator of the quality of premix processing. Reasonable dosage system, to ensure the standard of its total amount, but it is very likely to be mixed unevenly, and still can not meet the dosage system, to ensure the accuracy of its total amount, but a lot of possible mixing unevenly, and still can not meet the quality indicators. For premix, because it is a highly concentrated intermediate product, it has to be continuously diluted and expanded in the post-processing, so the unevenness of the former section may turn into incorrect proportioning in the latter section of the process. This requires both the selection of high-efficiency, low-residue mixer, but also must design a reasonable mixing process.

4. Selection of processing technology

Premix how to process, the specific processing process to find a professional premix plant. Under the premise of helping to ensure the quality of the finished product, the processing process should be as short as possible, and can reduce the pollution and grading caused by long-distance transportation.RICHI Machinery’s professional team can customize the premix plant process for you. All you need to do is to tell us your raw material, your production requirements and we will customize your premix plant to meet your actual needs.

5. Configuration of processing equipment

In premix, in addition to a portion of grain-based raw materials or their by-products, the rest of the varying degrees of chemical activity, some even corrosive effects, and in turn, the materials used in the manufacture of the equipment may also affect the potency of certain ingredients. Therefore, where the high concentration of active ingredients in contact with the processing equipment, piping and hoppers, etc. are appropriate to choose the right material, such as stainless steel.

6. Packaging

Packaging not only affects the product image, but also has an impact on the quality of the premix, especially in the premix of some trace components in the storage process will gradually change, lose activity. For this reason, packaging materials should be non-toxic, harmless, sturdy, moisture-proof, light-proof materials, tightly packed, beautiful, strictly prevent mixing.

Pre-mixed feed mills and powder feed mixing plants are both related and different. They differ mainly in:

1. Raw materials are different:

The raw material of premix plant processis one or more trace elements composed of additives. The raw material of powder plant is all kinds of feed ingredients.

2. Usage is different:

The premix produced by the premix plant is mainly used to dilute the additives and feed mixes evenly, can not be directly used for feeding animals. The powdered feed produced by the powder feed mixing plant can be used directly for feeding animals.

3. Processing process is different:

Premix plant processing process is mainly a variety of trace elements additives and carriers or diluents for mixing, the main point of processing is accurate ingredients, mixing evenly. The key machines and equipment used in the premix plant process are mixer and dosage scale. The processing process of the powder plant is to prepare the raw materials first through the grinder for crushing, and then through the conveyor equipment to the mixer for mixing, the mixing process can be added to the premixer mixing uniformly, the generation of direct full-price powder feed.

4. The host equipment is different, and the material is also different:

The host equipment of premix plant is crusher, mixer, dosing scale, all stainless steel silo. And the host equipment of powder plant is crusher, mixer. The premix plant has higher requirements on the material of the host equipment, because the premix plant has expensive raw materials and high requirements on the material of the processing equipment.

5. price is different

It can also be seen that the price of premix plant is higher than the price of powder plant. Because the configuration of the production line premix will have higher requirements.