modern straw pellet plant

Straw Pellet Plant

Want to invest a straw pellet plant? Stop throwing money away on waste disposal and start turning straw into profit. Whether you plan to produce fuel pellets for heating or feed pellets for livestock, we offer complete turnkey solutions from 0.2 T/H to 20 T/H. Get a custom quote tailored to your budget and raw materials.

Raw materials

wheat straw, rice straw,
corn stalk, alfalfa hay…


Production:

0.2-20
tons per hour

Customized Solutions
high efficiency & energy saving

Want to invest in a straw pellet plant?

As a turnkey project provider, RICHI can tailor a straw pelletizing solution specifically for you.

Turnkey projects
Proven Global Experience

RICHI Manufacture

Customized Production Lines

01

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1-2 T/H straw Pellet Production Line with Drying

1-2 T/H straw Pellet Production Line with Drying

The client needs to process livestock feed by mixing straw with wheat, corn, and soybean meal. The straw is supplied in bulk and can be pulverized directly; however, as the raw material has a moisture content of 40%–50%, it requires pre-drying before being mixed with the other ingredients and pelletized.

The complete straw processing line is equipped with a straw pulverizer, rotary dryer, feed mixer, pellet mill, cooler, screener, and bagging scale.

2tons per hour straw pellet production line

1.8-2 T/H Straw Pellet Production Line

This client intends to produce pellet fuel from materials such as straw, rice husks, and peanut shells. As the initial moisture content of the raw materials is around 10%, no drying process is required. The complete production line is equipped with a disc bale breaker, crusher, straw pellet mill, cooler, screener, packaging machine, dust collector, storage silo, and conveyors. The equipment setup is streamlined and compact, making it ideal for small-scale straw pellet plants.

8-10 T/H Straw Pellet Production Line with 2 Pellet Machines

This production line has a rated capacity of 8–10 tons per hour and is compatible with various crop residues, such as corn, wheat, and rice straw. The design excludes a drying stage, requiring the raw material’s initial moisture content to be kept below 15%. The line features a linear, sequential layout, with the process flow proceeding as follows: bale breaking, fine grinding, pelletizing, cooling, screening, and packaging.

Key design highlights include a parallel configuration utilizing dual grinders and dual pelletizers; this setup reduces the operating load on individual units and effectively lowers the probability of equipment failure. Additionally, a sectional dust removal system is integrated throughout the line, allowing all collected dust and fine particles to be recovered and reused, thereby enhancing raw material utilization.

3-4 T/H Straw Pellet Line × 2 Complete Sets (MC 70%)

The client intends to process baled straw into roughage with a target production capacity of 6–8 tons per hour, while requiring the flexibility to reduce output during unfavorable market conditions. As the raw material has an initial moisture content of approximately 70%, a drying process is essential.

The overall process involves unbaling and shredding the straw, followed by distribution to two identical, independent production lines. Each line is equipped with two dryers, a pulverizer, a pellet mill, a cooler, a screener, and packaging equipment.

These two lines operate independently, allowing for simultaneous operation or the use of a single line to flexibly adjust production output.

RICHI Manufacture

Watch Videos

Iraq 1-2 T/H Straw Pellet Plant for Feed (with Drying)

Denmark 2-2.5 T/H sawdust & straw Pellet Factory

Botswana 2.8-3 T/H Straw Pellet Processing Plant for Feed

South Africa 0.8-1 T/H straw pellet processing line Trial Run

Customer Cases

The following are several turnkey straw pellet production plant projects we have successfully delivered across various countries and production scales. Each project is tailored to the client’s specific raw material characteristics, capacity requirements, and operating environment to ensure the long-term, stable operation of the production line.

Uzbekistan 0.5-1 T/H Straw Pellet Plant for Roughage (with Drying System)

Raw Materials: loose crop straw with 30%-40% moisture content, corn, wheat, soybean meal

Equipment Configuration: straw crusher, straw dryer, feed mixer, straw pellet machine, pellet cooler, vibrating screening machine, packing machine

Investment Cost: $170,330

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Uzbekistan 0.5-1 T/H Straw Pellet Plant for Roughage (with Drying System)

4-4.5 T/H straw fuel pellet Production plant in Zimbabwe

Raw Materials: crop straw, wood chips; no drying required

Equipment Configuration: hammer mill, two straw pellet machines, pellet cooler, vibrating screening machine, ton bag scale

Investment Cost: $160,420

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Zimbabwe 4-4.5 T/H straw fuel pellet Production plant (with 2 Pellet Machines)

Botswana 2.8-3 T/H straw Feed Pellet plant

Raw Materials: crop straw and alfalfa hay round straw bales with a diameter of 1 meter; air-drying, no drying required

Equipment Configuration: pulverizer, feed mixer, straw feed pellet machine, cooler, screener, and auto-packaging machine.

Investment Cost: $1,446,657

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Botswana 2.8-3 T/H straw Feed Pellet plant

1-1.5 T/H straw pellet line for Carbonized Pellets in Korea

Raw Materials: square straw bales(45 cm × 45 cm × 100 cm), rice husk, sawdust; drying required

Equipment Configuration: straw bale breaker, rotrary dryer, hammer mill, straw pellet machine, pellet cooler, pellet screening machine, ton bag scale

Investment Cost: $25,8200

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korea 1-1.5 T/H straw pellet line for Carbonized Pellets (with Drying System)

France 2.5-3 T/H straw pellet bedding processing line

Raw Materials: square straw bales, 80 cm × 60 cm × 180 cm; no drying required

Equipment Configuration: straw bale breaker, straw grinder, straw pellet machine , pellet cooler, pellet screening machine, packing machine

Investment Cost: $151,000

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France 2.5-3 T/H straw pellet bedding processing line

Kenya 0.2-0.3 T/H straw pellet manufacturing plant for fuel

Raw Materials: loose straw, with a 10-18% moisture content; no drying required

Equipment Configuration: straw crusher, straw pellet mill, pellet cooler, pellet screening machine, packing machine

Investment Cost: $53,500

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Kenya 0.2-0.3 T/H straw pellet manufacturing plant for fuel

RICHI Manufacture

How to Make Straw Pellets

How to Make Straw Pellets

1

bale breaking Process

A loader feeds straw bales into a bale breaker. The machine breaks and cuts the bales into short straw segments and removes impurities from the straw as pre-treatment before fine grinding.

2

Fine Grinding process

A hammer mill grinds the short straw segments down to the particle size suitable for pelleting. Loose bulk straw can be fed directly into the hammer mill without pre-breaking.

3

Drying process

Whether to install a drying system depends on the initial moisture content of raw materials and requirements for finished pellets. Generally, straw moisture must be below 15% for direct pelleting.

4

Mixing process (for feed)

This step is mostly required for feed production. According to the formula, ground straw, corn, wheat, soybean meal and other materials are thoroughly blended. Additives or oils can also be incorporated to improve feed nutrition.

5

pelletizing

Materials are fed into the straw pellet mill for compression and shaping. For feed pellets, a pellet mill equipped with a conditioner is required. Raw materials undergo high-temperature conditioning and sterilization first, then enter the pelleting chamber to form pellets.

6

cooling process

Freshly extruded pellets are hot and soft. They go into a cooler for rapid temperature and moisture reduction to increase pellet hardness and prevent mildew.

7

screening process

The sieve separates qualified pellets from fine dust and fragments. Undersized powder is recycled back to the pelletizing section for reprocessing, improving raw material utilization and reducing waste.

8

packing process

Qualified pellets are transferred to the finished product silo and packed in fixed-weight bags to finish production.

9

dust collecting process

Every dust-generating workstation is fitted with an independent negative-pressure dust collection system to capture airborne dust and keep the workshop compliant with environmental standards.

Bale Breaking Machine
Straw Crushing Machine
Conveying Machine
Dust Collecting Machine
build your straw pellet plant

Please refer to the following investment advice:

Start with your production target

Your capacity requirement directly determines the overall process design and equipment scale.

  • Small-scale: for local fuel use or farm-level production
  • Medium-scale: for commercial sales and regional supply
  • Large-scale: for industrial biomass energy projects

Define your end product requirements

Evaluate your raw material conditions

Choose the right level of automation

  • Fully automatic: higher investment, but stable production and lower operating cost
  • Manual / semi-automatic: lower investment, more labor required

Work with an Experienced Manufacturer

Needs Assessment

Customized Solution Design

Equipment Manufacturing

Equipment Manufacturing

shipping logistics

Shipment & Logistics

On-site Installation

Installation & Commissioning

systematic training

Operation Training

Lifelong After-Sales Service

After-Sales Service

RICHI building

To be art, to be artist. We deliver premium turnkey projects with professional craftsmanship and innovation.

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Frequently Asked Questions

Can my raw materials (such as wheat straw, corn stalks, rice husks, etc.) be used for pelletizing? What pre-treatment is required?

What is the production capacity?

How much does a straw pellet factory cost?

Do you provide a complete turnkey solution?

How do you design a customized straw pellet processing line?

Can your straw pelleting production line process baled straw?

Does straw pellet production require a drying system?

How long does it take to install a straw pellet plant?

Do you provide installation and after-sales service?

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