Poultry Feed Crumble Machine

poultry animals
Poultry Feed Crumble Machine

Working Principle of poultry feed crumble machine

Poultry feed crumble machine is a device designed for processing cooled large-pellet feed into small pellets suitable for young poultry such as chicks and ducklings. It supports two modes: you can choose to crush the feed or let the feed pass directly.

  1. When working, the pellet feed enters the machine from the upper feed hopper and falls between the two rollers of the equipment under the action of gravity. The two rollers will rotate in opposite directions, one with a fast speed and the other with a slow speed, crushing the large pellets into small pellets by shearing, squeezing and scraping, and then discharge them from the discharge port.
  2. The equipment is equipped with an adjustment device to control the gap between the two rollers, thereby controlling the pellet size of the feed after crushing. If crushing is not required, just adjust the bypass device, and the material will avoid the rollers and flow out directly from one side.
  3. In order to protect the machine, when hard objects or uncrushed pellets enter, the spring structure inside the equipment will automatically increase the gap between the rollers to allow these materials to pass smoothly and avoid damage to the machine.
  4. The whole machine consists of a feed hopper, an adjusting door, a fast roller, a slow roller, a guide device, a discharge port, a motor and a lubrication system. Each part cooperates closely, and the operation and maintenance are simple. It is an indispensable and practical equipment for feed processing in farms.

What is poultry feed crumble machine used for?

Poultry feed crumble mill, also called an animal feed grinder machine, is a device specially used to crush large pellet feed into small pellets. Because young poultry such as chicks and ducklings have small mouths and weak digestion ability in the early stages of growth, they can only eat small feed pellets. At this time, a crusher is needed to crush large pellets into small pellets suitable for them to eat.

What is poultry feed crumble machine used for?

In the process of feed processing, if you use a pelletizer to press small pellets directly, although you can make them, the output is very low, and the machine consumes a lot of power and has low efficiency. Pressing them into larger pellets first and then using a pelletizer to process them into small pellets can not only improve production efficiency, but also save a lot of electricity. The advantage of doing this is that the overall output can be increased by 3 to 4 times; energy consumption is reduced by 2 to 3 times. Therefore, a crusher is an indispensable part of almost all feed mills and farm pellet feed production lines.

Generally speaking, we will first make large pellets with a diameter of 4.5mm to 6mm, and then use a pelletizer to crush them into small pellets with a diameter of 0.7mm to 2.5mm to meet the nutritional absorption needs of different poultry at different growth stages. In summary, poultry crumbles chicken feed machine is an important equipment to help improve feed production efficiency, reduce energy consumption, and make it easier for young poultry to eat.

For example, in a recent chicken feed production line in Uzbekistan, this two-step pelleting and crumbling process significantly improved production efficiency while ensuring feed suitability for young birds. In summary, the poultry crumbles chicken feed machine is an important piece of equipment that helps reduce energy consumption and ensures optimal feed intake for poultry.

Poultry feed crumble machine can not only improve the crushing efficiency, but also adjust the pellet size according to different breeding stages; it has a reasonable structure and is easy to use. In a complete poultry feed production line, it plays a key role in post-pellet processing, helping ensure feed is suitable for poultry of various ages. It is an indispensable and important equipment in the production of pellets such as poultry feed and pig feed. The following are some of its main features:

1、Scientific structural design and stable performance

This machine adopts advanced design concepts, the main components are of high quality, reliable performance, stable working process, and very convenient maintenance. The whole machine has a compact structure and small footprint, but high output, which is very suitable for use in large and medium-sized feed factories.

2、Efficient crushing, adjustable pellet size

Through the cooperation of two or three rollers, the differential rotation of the “fast roller” and the “slow roller” is used to squeeze, shear and tear the pellet feed to achieve the ideal crushing effect. The spacing between the rollers can be freely adjusted as needed, and it is no problem to want larger or smaller pellets.

3、Special tooth shape design, more uniform crushing

According to different feed types and pellet size requirements, rollers with different tooth shapes can be equipped, and the feed pellet size after crushing is more regular, more uniform, and more palatable.

4、No need for crushing to pass

If some feed pellets do not need to be crushed, the machine can also let them pass directly through the “bypass device” without entering the crushing area. Moreover, the machine can be automatically shut down through the travel switch in the bypass state to avoid waste.

5、Complete protection functions

The equipment is equipped with a safety protection device inside. If hard foreign objects (such as iron blocks and small stones) enter the machine by mistake, the spring structure will automatically let the roller “give way” to avoid damage to the machine and protect the safety of the equipment.

6、Visual operation and more convenient maintenance

The large opening observation window design allows you to directly see the internal operation of the machine, which is convenient for operators to check and maintain at any time, saving time and effort.

7、Energy saving and noise reduction, reliable operation

The belt drive or narrow V-belt drive system is adopted, which not only has smooth transmission and low noise, but also has stable operation, energy saving and high efficiency. It is one of the ideal auxiliary equipment for modern feed factories.

8、Durable and low maintenance cost

The crushing roller is made of high chromium alloy, with high hardness and long life. It supports repeated repair and use, which saves maintenance costs in the long run.

Poultry feed crumble machine classification and technical parameters

In modern feed processing, poultry crumbles chicken feed machines play a vital role in producing feed suitable for different growth stages. These machines are mainly used to grind large-pellet feed into smaller and more uniform pellets, ensuring optimal digestibility and feed intake. According to the structure and purpose, grinders are divided into two types: double-roll poultry feed crumble equipment and three-roll poultry feed crumble equipment.

Double-roll poultry feed crumble machine

Double-roll poultry feed crumble mill is widely used in ordinary livestock and poultry feed production lines. It is mainly suitable for grinding medium or large-sized pellet feed into smaller pellets, suitable for broilers, laying hens, ducks, pigs and other animals.

Main features:

  • Simple structure, easy maintenance and stable operation.
  • High grinding efficiency, up to 70% finished product rate.
  • The compact design with double grinding rollers has moderate output and saves space.
  • It is very suitable for standard poultry feed producers who need efficient grinding and low investment cost.
ModelPower (kw)Diameter of crushing roller (cm)Length of crushing roller (cm)
SSLG15*5041550
SSLG15*8041580
SSLG15*1205.515120
SSLG15*1507.515150
SSLG20*1701120170

Three-roller poultry feed crumble machine

The three-roller poultry feed crumble mill is mainly used to achieve greater output and more precise pellet size. It can provide more uniform crushing and better feeding effect, and it is rich in nutrition. This equipment is especially suitable for customers who have higher requirements for pellet size consistency and process shrimp feed or aquatic feed.

Main features:

  • The three-roller design ensures more uniform crushing and smoother feeding.
  • The finished product rate is as high as 75%, which is higher than that of the double-roller mill.
  • It is an ideal choice for high-end poultry and aquatic feed production lines.
  • Finer crushing performance without destroying the pellet structure.(The X-type is specially designed for shrimp feed, with finer crushing teeth, which can produce micro-crushed pellets of 0.3-1.2 mm.)
ModelPower (kw)Diameter of crushing roller (cm)Length of crushing roller (cm)
SSLG20*140*311+1.120140
SSLG25*170*318.5+1.125170
SSLG25*140X(Shrimp)11+1.125140
SSLG25*170X(Shrimp)18.5+1.125170
Poultry feed crumble machine for sale Spain
  • Project application: 1T/H broiler feed processing
  • Country: Spain
  • Date: May 2024
  • Raw materials: corn, soybean meal, wheat bran
  • Main equipment: feed pellet machine, double-roller poultry crumbles chicken feed machine, cooling system, automatic packaging machine

“The machine runs smoothly, the size of the pellets is very uniform, which fully meets the feed requirements of our chicks. RICHI’s after-sales service is also very professional and reliable.”

Poultry feed crumble mill for sale UK
  • Project application: 1.5T/H production of small poultry feed such as chicks and quails
  • Country: UK
  • Date: November 2022
  • Raw materials: corn flour, bean cake, vitamin premix
  • Main equipment: feed mill, mixer, granulator, X-type poultry crumbles chicken feed machine (0.3–1.2mm)

“We have very strict requirements on the pellet size of chicken feed, and the X-type crusher meets our precise needs. The equipment runs stably and the customer service is also very good.”

Poultry feed crumble mill for sale South Korea
  • Project application: 2T/H laying hen feed processing
  • Country: South Korea
  • Date: January 2024
  • Raw materials: barley, corn, fish meal
  • Main equipment: animal feed mixer machine, feed pellet machine, three-roller poultry feed crumble equipment, dust removal system

“The whole line has low energy consumption, convenient operation, and the finished product size after pellet crushing is uniform. It is the most satisfactory pellet crushing equipment we have used so far.”

Poultry feed crumble mill for sale Italy
  • Project application: 2T/H duck and goose poultry feed production
  • Country: Italy
  • Date: July 2023
  • Raw materials: corn, soybean meal hulls, wheat
  • Main equipment: three-roller poultry feed crumble equipment, cooler, grading screen, power distribution cabinet

“For the special feed pellet size requirements of ducklings, RICHI tailored a solution for us and provided professional installation training. We are very satisfied.”

Poultry feed crumble machine for sale Canada
  • Project application: 3T/H small poultry farm feed processing
  • Country: Canada
  • Date: March 2023
  • Raw materials: oats, peas, flaxseed meal
  • Main equipment: small feed pellet production line, double roller poultry feed crumble equipment, screw conveyor, simple packaging system

“Compact structure, easy to use, very suitable for small-scale farms like ours. The 3-ton production capacity just meets our needs.”

Poultry feed crumble machine for sale Australia
  • Project application: 6-7T/H comprehensive poultry feed mill
  • Country: Australia
  • Date: October 2023
  • Raw materials: corn, DDGS, rice bran
  • Main equipment: pulverizer, conditioner, pelletizer, poultry feed crumble equipment, automatic packaging system

“The crushed pellets are uniform, the operation interface is user-friendly, and the stability of the whole machine is very high. It is suitable for medium-sized production of 6-7 tons per hour.”


Efficient and comprehensive after – sales service:

RICHI machinery has a comprehensive and well – established after – sales service system. It has multiple overseas logistics routes to ensure that machine arrives safely and on time. Later on, if there’s any abnormality with the customer’s machine, we’ll provide after – sales staff to offer preliminary solutions right away. And within 48 hours, we’ll send professional technicians to the site (within China) for service, minimizing the customer’s downtime.

Scientific customized services:

We have a diverse and rich product system. With over 200 products, we can meet the needs of various biomass production customers. The company is equipped with a professional R&D and design team. According to your actual situation, whether it is a small feed factory or a large industrial feed factory, we will design personalized solutions for you based on the actual situation.

Excellent equipment quality:

RICHI Machinery has won many international authoritative certifications. The company has passed BV certification, ISO9001 International Quality Management System Certification, European CE Certification, and Swiss SGS Certification, among others. You can find us on YouTube.

Frequently Asked Questions

How to properly maintain and service the poultry feed crumble machine?

In order to ensure the long-term and efficient operation of the equipment and extend its service life, daily maintenance and care are very important. The following are some professional suggestions summarized by RICHI Machinery for you:

Warm reminder: Before performing any maintenance and care work, be sure to cut off all power supplies to the equipment to ensure safe operation and prevent personal injury caused by accidental startup.

1. Check the material guide device regularly

The material guide device should be kept flexible. During each inspection, an appropriate amount of lubricating oil can be added to the two shaft heads to reduce wear and extend service life.

2. Pay attention to the tension and wear of the belt

Check the tightness of the belt frequently and maintain appropriate tension. If the belt is severely worn or loose, it should be replaced or adjusted in time to ensure the normal operation of the equipment.

3. Replace the reducer lubricant on time

The equipment should be replaced with new oil after the first 500 hours of operation. It is recommended to replace the lubricant every three months thereafter (calculated based on 8 hours of working time per day). If the equipment is running at high load for a long time, the oil change cycle can be appropriately shortened.

4. Maintenance measures for long-term downtime

If the equipment is not used for a long time, please remove the belt, thoroughly clean the dust and residue inside and outside the equipment, and store it properly to prevent rust.

5. Check the wear of the roller

The roller is one of the key components. Its wear degree should be checked regularly. Once obvious wear is found, it should be repaired or replaced in time to ensure the pelletizing effect.

We have a complete chicken feed production line. We want to add a crushing step, but we are afraid that the equipment is not compatible. What should we do?

Don’t worry! RICHI’s Poultry Feed Crumble Machine supports flexible access to various poultry feed production lines. Whether you are using a single machine or a fully automatic batching system, our equipment can easily match it. The equipment’s feed port size, output, particle specifications and other parameters can all be customized to ensure seamless integration with your existing system, saving labor and improving overall efficiency.

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