Organic Fertilizer Production Line In Thailand
The organic fertilizer production line in Thailand officially commenced operation in 2024, utilizing chicken manure and rice husks as primary raw materials to create an organic fertilizer granulation production line with a capacity of 3–5 tons per hour.
The entire project was custom-designed to meet the client’s site requirements, ensuring seamless integration with existing equipment. The production line features quick installation, stable operation, and consistent granule quality, making it one of RICHI’s most representative organic fertilizer projects in Southeast Asia.
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Capacity
3-5 T/H
Organic Fertilizer Production Line In Thailand
Completion Date
August 27, 2024
Project Features
Customized Design
Project Price
$135,000
Customer Consultation
Mr. Thanapong Chaiyawat
Customer
“Hello RICHI,
We are looking for a fertilizer granule production line with a capacity of 3-5 tons/hour, using chicken manure, rice husks, and other organic materials as raw materials. Our company is planning to launch a new organic fertilizer production project, and I am Mr. Thanapong Chaiyawat, the project manager.
We would like to know the complete equipment configuration, price, and whether your new machines can be connected to our existing equipment. In addition, I would like to see videos or case studies of your company’s previous projects in Thailand, as this information is very important to us. We look forward to your reply!”
Overview of 3-5 t/h Organic Fertilizer Production Line In Thailand
If you are planning an organic fertilizer production project,you can take a look at our 3-4 ton/hour organic fertilizer production line in Thailand in 2024. Whether you need a complete,customized production line solution or just an organic fertilizer pelletizer,we can provide accurate solutions based on our extensive experience.
Basic Project Information
- Project Country:Thailand
- Production Line Output:3–5 tons/hour
- Main Raw Materials:Chicken manure,Rice husk
- Finished Product Specifications:4.0 mm organic fertilizer pellets
- Main Equipment:organic fertilizer pellet machine,organic material crusher,manure compost turner,stainless steel cooler,etc.
- Boiler Required:No (Customer to provide boiler)
- Project Start Date:August 27,2024
- Installation Period:10 days
- Number of Installation Engineers:2 persons
- Equipment Layout:15 × 6 × 10 meters
- Actual Power Consumption:Approximately 80 kW/h
- Number of Operators:3 workers
- Drawings Provided:We provide customers with complete construction and installation drawings,including equipment installation layout drawings and steel support part drawings.
- Warranty and After-Sales Support:The entire machine enjoys a 1-year warranty (excluding wear parts). We also promise to provide lifetime free technical support.
- Customization Required:Yes. The production line needs to be integrated with the customer’s existing equipment. Our engineers will design the equipment interfaces specifically based on the site layout and equipment interfaces to ensure seamless integration and stable operation of the new and old systems.
View our solutions
Mr. Thanapong ChaiyawatCustomer Feedback
“The new pellet line connects perfectly with our old equipment. The installation was fast,and the machines run smoothly with stable output. RICHI’s engineers provided excellent support throughout the project.”
Project Main Equipment Configuration and Production Process Description
The main equipment used by the client in the Organic Fertilizer Production Line in Thailand includes:
Organic material crusher
manure compost turner
Stainless steel cooler
In addition to the four main machines above, we also upgraded the customer’s production workshop, including layout optimization and color renovation, which the client was very satisfied with.
The following is a detailed description of the entire production process:
1
Raw Material Fermentation:
Chicken manure cannot be directly pelletized because of its high moisture content, strong odor, tendency to stick to the mold, and potential bacterial contamination. Therefore, it must first undergo fermentation to stabilize, deodorize, and facilitate pelleting. This process utilizes the client’s existing fermentation equipment.
2
Raw Material Mixing and Conveying:
The fermented chicken manure is mixed with rice husks. The rice husks make the raw material more fluffy and non-sticky, thus more suitable for pelleting. The client uses our conveyor to stably and continuously transport the mixed raw materials to the pellet mill, ensuring uninterrupted supply and smooth operation.
3
Conditioning and Pelletizing:
Before entering the pellet mill, the raw materials are slightly moistened and softened to make them easier to press into pellets. The pellet mill compresses the chicken manure and rice husk mixture into 4.0mm pellets. These granules are easier to apply as fertilizer and also easier to store, transport, and sell.
4
Granule Cooling:
When the granules first come out of the machine, they are very hot, soft, and easily deformed. They need to be cooled down using a cooler. After cooling, the granules harden, becoming less prone to breakage and clumping in the bag.
5
Screening and Finished Product:
The cooled granules enter a screening machine to separate out the qualified granules. Unqualified small granules and powder are recycled and reused. This ensures the quality of the finished product and reduces raw material waste.
Organic Fertilizer Production Line in Thailand: Equipment Layout and Site Planning
Based on the factory dimensions provided by the client (15 × 6 × 10), our engineers, after understanding the actual site conditions, rationally laid out the granulation, cooling, screening, and conveyor systems. Considering the client’s need to continue using existing equipment, we also specially designed a connection scheme between the new and old equipment, including:
- Optimized conveying angle
- Enhanced interface sealing
- Recalibrated height difference between equipment
- Reinforced load-bearing steel structure
- Rematched motor and transmission speeds
- Reorganized material flow
- Minorly adjusted site layout according to actual operating habits
- Added necessary safety and maintenance space for older equipment
Raw Material Analysis for Organic Fertilizer Production Line in Thailand
The raw materials for the organic fertilizer production line in Thailand are a mixture of chicken manure and rice husks. These two materials have the following characteristics:
- Highly corrosive: Chicken manure requires high-quality equipment, necessitating a corrosion-resistant stainless steel structure.
- Difficult to form: Rice husk fibers are strong and highly elastic.
- Strong odor: Requires a high-quality production environment and proper ventilation.
- Needs stable pellet hardness: The customer requires hard pellets suitable for storage and transportation.
RICHI MACHINE
Performance After Production Line Upgrade
After the new equipment was installed and commissioned, the entire organic fertilizer production line in Thailand performed even better than the customer had expected.
- The material is now fed smoothly from the conveyor to the organic fertilizer pellet mill, without the previous inconsistent speeds. The produced pellets have a more uniform appearance and stable hardness.
- With the addition of cooling and screening equipment, finished products require minimal rework, significantly improving packaging efficiency.
- The entire production process is smoother, and the old equipment functions effectively with the new connection scheme.
- The production line can now run continuously and stably for an entire day with virtually no issues such as material blockage or leakage, making operation much easier for on-site workers.
Case studies of organic fertilizer projects
With more than 30 years of experience in organic fertilizer equipment manufacturing and project integration, RICHI has delivered high-quality solutions to customers in over 140 countries. From single machines to fully customized production lines, we provide complete, tailored organic fertilizer processing solutions that fit each client’s raw materials, plant layout, and production goals. Over the years, our reliability, engineering capability, and after-sales support have earned widespread customer recognition, repeat orders, and long-term partnerships worldwide. The three cases below show how we put these solutions into practice in different countries.
1-1.5 t/h organic fertilizer pellet machine for sale in Thailand
- Country: Thailand
- Project completion date: August 5, 2023
- Raw materials: Chicken manure, rice husks, palm bagasse
- Output: 1–1.5 tons/hour
- Pellet size: 4.0mm
- Model: FZLH250 organic fertilizer pellet machine
- Customer Testimonial: “Your organic fertilizer pellet machine produces excellent pellets, which are very suitable for our chicken manure raw material.”
4 T/H Organic Fertilizer Production Line for sale Greece
- Country: Greece
- Raw Materials: Cow manure, grass powder, olive pomace
- Output: 4 tons/hour
- Pellet Size: 3–4 mm
- Core Equipment: Fermentation equipment, wet material crusher, automatic metering and batching system, twin-shaft stainless steel mixer, organic fertilizer extrusion granulator, dryer, cooler, screening machine, automatic baler
5 T/H Livestock and Poultry Manure Organic Fertilizer Production Line for sale Poland
- Country: Poland
- Raw Materials: Chicken manure, pig manure, straw powder
- Output: 5 tons/hour
- Particle Size: 4 mm
- Project Features: The equipment meets European CE standards and can be remotely monitored. Customers can process the manure into bagged commercial fertilizer for market sales.
Why Choose RICHI Machinery?
Efficient and comprehensive after – sales service:
RICHI machinery has a comprehensive and well – established after – sales service system. It has multiple overseas logistics routes to ensure that machine arrives safely and on time. Later on, if there’s any abnormality with the customer’s machine, we’ll provide after – sales staff to offer preliminary solutions right away. And within 48 hours, we’ll send professional technicians to the site for service, minimizing the customer’s downtime.
Scientific customized services:
We have a diverse and rich product system. With over 200 products, we can meet the needs of various organic fertilizer production customers. The company is equipped with a professional R&D and design team. According to your actual situation, whether it is a small organic fertilizer pellet factory or a large industrial organic fertilizer pellet factory, we will design personalized solutions for you based on the actual situation.
Excellent equipment quality:
RICHI Machinery has won many international authoritative certifications. The company has passed BV certification, ISO9001 International Quality Management System Certification, European CE Certification, and Swiss SGS Certification, among others. You can find us on YouTube.
