Fish Feed Production Line In Uzbekistan
In 2024, RICHI Machinery successfully delivered and installed a Fish Feed Production Line In Uzbekistan, which is used to produce floating and sinking fish feed pellets for a variety of aquaculture species such as tilapia, catfish, shrimp, etc. This project was specially built for Uzbekistan’s expanding business needs in the aquaculture industry, with a production capacity of 1-1.5T/H.
- Function: Produce 0.9-10 mm fish feed pellets
- Capacity: 1-1.5T/H
- Raw materials: bran, fish meal, bean cake, barley, bone meal grain, corn, wheat, barley flour, oilseed meal/cake, etc.
Fish Feed Production Line In Uzbekistan
Next, I will introduce the RICHI fish feed production line in detail, taking the Fish Feed Production Line in Uzbekistan that we have completed as an example.
The basic info of this Fish Feed Production Line In Uzbekistan is listed below:
- Project name: Fish Feed Production Line In Uzbekistan
- Country: Uzbekistan
- Date: June 21, 2024
- Pellet diameter: 0.9-10mm adjustable
- Production Capacity: 1-1.5 tons/hour
- The install period: 30 working days
- Manufacturing Period: 35 days
- Process: Raw material reception → crushing → first mixing → extrusion → drying → cooling → screening → packaging
- Equipment configuration of the whole line: Hammer mill, high-efficiency mixer, twin-screw floating fish feed pellet making machine, multi-layer dryer, countercurrent cooler, automatic packaging machine
- Customer feedback: This Fish Feed Production Line is more stable than we expected. It took us less than two weeks to complete the installation and commissioning. The equipment operation was very smooth and the pellet quality was also very good. Now we can precisely control the nutrition and buoyancy of each batch of feed.
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Fish Feed Production Line In Uzbekistan: Customer Demand and Design Solution
In order to meet the growing demand for high-quality aquatic feed, the Fish Feed Production Line In Uzbekistan project not only pursues high-efficiency output, but also places high demands on the personalized configuration of equipment. The following will introduce in detail the customer’s core needs and the design solution tailored by RICHI Machinery.
Customer needs:
1、Stable 1-1.5T/H production capacity to meet at least 8 tons of finished feed output per day
2、The same production line can quickly switch between floating and sinking fish feed pellets
3、A wide range of feed particle sizes, suitable for different fish growth stages
4、Reasonable energy consumption control, convenient maintenance, and intelligent operation
Design by RICHI Machinery:
1、Configured with twin-screw extruder + intelligent conditioning system to accurately control floating and sinking and expansion rate
2、The whole line adopts PLC control system, which is simple to operate and highly visualized
3、Multi-layer belt dryer and countercurrent cooler are used to ensure the consistency of pellet strength and moisture
4、All key equipment is made of stainless steel, suitable for high-humidity and high-temperature aquatic feed production
Production process of 1-1.5T/H Fish Feed Production Line In Uzbekistan
The main function of the Fish Feed Production Line In Uzbekistan equipment is to process various raw materials into feed suitable for fish through mixing, crushing, extrusion and other processes. Below, I will take the 1-1.5T/H Fish Feed Production Line In Uzbekistan as an example to briefly introduce how to use the production process of this production line to make fish feed pellets.
01 Raw material storage and transportation system
Including raw material bins, conveyor belts, etc., used to store and transport various raw materials.
02 Raw material reception and cleaning
Raw materials are mainly in the form of powder and granules. Powder can be directly put into the batching bin, and granules need to be coarsely crushed. Raw materials need to be cleaned by cleaning equipment to remove impurities to ensure the quality of raw materials.
03 First batching and mixing
The first batching is mainly the preparation of materials with larger proportions in the formula, which is completed by electronic batching scales. After batching, it enters the first mixing to reduce the variation range of material particle size and improve the working condition of the grinder.
04 Second crushing
Due to the poor digestion capacity of aquatic animals, the feed is required to be crushed to a very fine particle size. After the second crushing process is completed, it enters the rotary grading screen to remove the crude fiber in the feed.
05 Second mixing
After the second batching, each raw material enters the second mixer to add trace additives and liquids.
06 Conditioning and puffing
The material is cooked under high temperature, high humidity and high pressure, and the physical and chemical properties change to form puffed feed. Extruded feed has the advantages of high starch gelatinization degree, easy digestibility of protein and good palatability.
07 Cooling, drying and screening system
Used to cool, screen and dry the pelletized feed to prevent feed deterioration. The purpose of screening the feed is to remove unqualified particles and package them for easy storage and transportation.
08 Product grading and packaging
The cooled material is lifted, crushed and then enters the grading screen for grading. The final product directly enters the finished product warehouse and is then weighed and packaged.
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Introduction to the core equipment of Fish Feed Production Line In Uzbekistan
In Uzbekistan, Fish Feed Production Line is mainly composed of the core equipment of twin-screw floating fish feed extruder. The following is a detailed introduction to the equipment:
Twin-screw floating fish feed extruder machine is a high-efficiency extrusion equipment commonly used in processing fish feed. Its working principle is to extrude the material from the feed port to the discharge port through two mutually rotating screws, and at the same time heat and pressurize the material to make it fluid. This equipment is widely used in industries such as aquaculture. It is widely used and loved by various industries because of its high efficiency, flexibility and high-quality production characteristics.
Working principle
The core components of the twin-screw extruder include screw, feeding system, extrusion chamber and cutting device. The material first enters the puffing machine through the feeding system. Under the high-speed rotation of the screw, the material is sent into a high-temperature and high-pressure environment. In this environment, the starch in the material is gelatinized, the protein is denatured, and the cellulose becomes easier to digest. Subsequently, the material enters the extrusion chamber, expands rapidly and forms granular feed under the action of the cutting device.
The structure of the twin-screw extruder includes
1. Extrusion system: It is composed of a mandrel, a screw, a barrel, etc. It is the core part of the equipment and is responsible for the transportation and processing of materials
2. Transmission system: Provides power to the machine to ensure the stable rotation of the machine
3. Heating and cooling system: Controls the temperature of the raw materials during processing
4. Control system: Realizes automated operation and improves production efficiency
5. Feeding device: Ensures that the material enters the extruder evenly
The twin-screw floating fish feed extruder has the following advantages
1. Short material residence time, efficient processing, and reduced production cycle
2. Good mixing and swelling effect, ensuring that the material is fully mixed and swollen, and improving product quality
3. Excellent exhaust and self-cleaning performance, reducing maintenance costs and increasing equipment life
4. Meet the needs of different feed formulas
5. Can improve the digestibility and palatability of feed
6. Reduced operating difficulty and reduced noise in the working environment
Fish Feed Production Line In Uzbekistan Related Project Cases
In the field of aquaculture, Fish Feed Production Lines of different scales have diverse production needs and operation models. RICHI focuses on fish feed production line engineering, offering solutions that balance performance and investment. Understanding the fish feed mill plant cost is essential for clients to make informed decisions, especially when choosing equipment that suits their scale and budget.
RICHI’s products have already reached more than 150 countries and regions, including Japan, Canada, Germany, Russia, the United Kingdom, Australia, Chile, etc., serving thousands of customers. Many of these projects have become local benchmarks, demonstrating the reliability and cost-effectiveness of our fish feed systems.
1.5T/H Fish Feed Production Line in Thailand
- Country: Thailand
- Production capacity: 1.5 tons/hour
- Applicable fish species: Tilapia, Pangasius, Catfish, Shrimp
- Particle type: Floating and sinking fish feed particles
- Particle size: 0.9–10mm adjustable
- Main raw materials: fish meal, rice bran, corn, soybean meal, palm meal
- Production process: raw material reception → crushing → mixing → puffing → drying → cooling → screening → packaging
fish pellet machine in malaysia
- Country: Malaysia
- Production capacity: 1-12 tons/hour
- Applicable fish species: Tilapia, golden eye perch, carp, shrimp
- Particle type: mainly floating feed, support sinking feed switching
- Particle size: 0.9-10mm
- Main raw materials: wheat flour, corn protein, fish meal, coconut meal, soybean meal
- Production process: coarse crushing → batching → mixing → puffing → drying → cooling → screening → packaging
3T/H Fish Feed Production Line in Indonesia
- Country: Indonesia
- Production capacity: 3 tons/hour
- Applicable fish species: Tilapia, giant catfish, pangasius, goldfish
- Pellet type: floating and sinking fish feed pellets
- Pellet size: 1–9mm adjustable
- Main raw materials: corn, fish meal, soybean meal, coconut meal, wheat bran
- Production process: raw material crushing → ingredient mixing → conditioning → puffing → drying → cooling → screening → automatic packaging
3T/H Fish Feed Production Line in Vietnam
- Country: Vietnam
- Production capacity: 3 tons/hour
- Applicable fish species: Tilapia, black carp, carp, white shrimp
- Pellet type: mainly floating fish feed, compatible with sinking switch
- Pellet size: 1–10mm
- Main raw materials: corn, rice bran, fish meal, rapeseed meal, beet pulp
- Production process: raw material pre-cleaning → coarse crushing → mixing → twin-screw puffing → multi-layer drying → cooling → screening → Packaging
4T/H Fish Feed Production Line in Philippines
- Country: Philippines
- Production capacity: 4 tons/hour
- Applicable fish species: Tilapia, loach, crucian carp, shrimp
- Pellet type: floating fish feed pellets
- Pellet size: 0.9–6mm
- Main raw materials: wheat bran, rice bran, soybean cake, fish meal, corn
- Production process: raw material storage → crushing → mixing → twin screw extruder → drying → screening → cooling → packaging
5T/H Fish Feed Production Line in Bangladesh
- Country: Bangladesh
- Production capacity: 5 tons/hour
- Applicable fish species: catfish, tilapia, freshwater bass
- Pellet type: floating and slow sinking feed pellets
- Pellet size: 1–8mm
- Main raw materials: corn, wheat, fish meal, soybean meal, rice bran
- Production process: crushing → first mixing → micro-crushing → second mixing → extrusion → cooling → screening → packaging
Frequently Asked Questions
What raw materials can be used in the Fish Feed Manufacturing Plant?
In the Fish Feed Production Line In Uzbekistan project, the selection of raw materials is very important. It will affect the nutritional value of the feed and the growth effect of the fish. Therefore, we provide the following raw material recommendations to Uzbekistan customers:
(1) Select some protein raw materials, such as fish meal and soybean meal. They are rich in protein and are one of the important nutrients in fish feed. They are also relatively cheap and are common protein supplements in fish feed.
(2) Some staple food raw materials rich in energy are also extremely important. These energy raw materials mainly provide the energy needed for fish growth. Corn is rich in starch and is the most commonly used energy source in fish feed; wheat provides carbohydrates and helps fish metabolism; wheat bran is rich in fiber and helps digestion; rice bran provides energy and fiber and helps fish grow strong.
(3) Fats and oils are important sources of energy for fish, including fish oil, which is rich in unsaturated fatty acids and helps fish growth and health.
(4) Minerals are essential for the health and growth of fish, such as calcium, phosphorus, iron, zinc, etc., which help fish bone development and metabolism.
Nutritional characteristics of fish feed pellets
1. Fish feed pellets have a high effective energy value, so it is easy to prepare high-quality fish feed with various materials as raw materials.
2. Fish feed pellets are rich in vitamins, including high levels of vitamin B12 and vitamin B2. It also contains fat-soluble vitamins such as vitamin A, D, and vitamin E.
3. Fish feed pellets are a good source of minerals, with high calcium and phosphorus content in a suitable ratio. In addition, fish meal also has a high selenium content. You can find us on YouTube.
What is the application prospect of fish feed production line equipment in modern aquaculture?
With the continuous advancement of science and technology, fish feed production line equipment is increasingly widely used in aquaculture. By adopting advanced production line equipment, farmers can realize the automation and intelligence of feed production, improve feed quality and production efficiency, and thus increase breeding benefits. At the same time, production line equipment can also produce feed of different specifications and nutrients according to the different growth stages and nutritional needs of fish, providing strong guarantee for the healthy growth of fish.
As an important part of the aquaculture industry, the research and development and application of fish feed production line equipment are of great significance to improving feed quality and production efficiency and promoting the healthy development of the breeding industry. With the continuous advancement of technology and the continuous expansion of application fields, feed production line equipment will play a more important role in the future.
Can the capacity of the equipment be adjusted according to demand?
Of course. In the operation of the Fish Feed Production Line In Uzbekistan project, RICHI Machinery fully considered the scalability of capacity in the design according to Uzbekistan’s customer demand for output. Customers can easily increase production capacity by adding equipment modules and upgrading key components according to actual production needs. For example, the number of batching scales can be increased, the capacity of the mixer can be expanded, and the production efficiency of the fish feed pelletizer can be improved to meet the company’s growing production needs. At the same time, our technical team will provide customers with professional capacity upgrade solutions and technical support to ensure a smooth upgrade process.
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Why Choose RICHI Machinery
Choosing RICHI Machinery means you’ll receive not only high – quality equipment but also one – stop solutions and comprehensive service support. Here are some key reasons to choose us:
30 years of industry experience
Since its establishment in 1995, RICHI Machinery has amassed 30 years of rich experience in the design, production, and R & D of Fish Feed Production Line. With our profound technical accumulation and global development, we can provide our customers with reliable equipment and solutions.
Customized turnkey solutions
We offer a complete turnkey production line, covering project design, equipment manufacturing, installation and commissioning, and personnel training, according to your specific needs. Whether it’s a small farm or a large feed factory, we can tailor a suitable production plan for you.
Complete after – sales service
We have a comprehensive after – sales system, providing you with all – round services from pre – sales consultation to after – sales maintenance. This includes professional and systematic training to help you quickly master equipment operation and maintenance skills and maximize project requirements.
Built Around Your Needs
We can create customized turnkey pellet production line projects based on your unique requirements. For example, in this project, we provided customized technical solutions and operation training for the Fish Feed Production Line In Uzbekistan to help the production line operate stably in the long term. You can find us on YouTube.
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