Fish Feed Pellet Making Machine

Fish Feed Pellet Making Machine

Brief Introduction of Fish Feed Pellet Making Machine

The fish pellet maker adopts mature pelleting technology and is equipped with a three-layer modulator, which can fully mature raw materials, improve starch gelatinization, and ensure stable pellet formation and uniform nutrition. This equipment is not only suitable for fish feed production, but also for processing shrimp feed and other aquatic feeds, meeting the pellet quality requirements of different aquaculture stages.

Brief Introduction of Fish feed pellet machine
RICHI fish feed pellet making machine
Brief Introduction of Fish feed pellet extruder

Brief Introduction of Fish feed pellet extruder

The fish feed extruder adopts an extrusion puffing process and is mainly used to produce floating and slow-sinking aquatic feeds. This model is our best-selling model, featuring stable operation, good puffing effect, and strong adaptability. In addition to twin-screw extruders, we can also provide single-screw extrusion solutions according to your needs. Please feel free to contact us for more suitable configuration suggestions.

video of Fish Feed Pellet Making Machine

This video presents a fish feed production plant in Russia, clearly showcasing RICHI Machinery’s twin-screw fish feed extruder operating in a real production environment. Through on-site footage, you can see the equipment’s structure, running stability, and processing performance under actual working conditions.

The fish feed pellet making machine is manufactured with high-quality stainless steel and features high efficiency, stable output, and a long service life. It is suitable for fish farmers as well as small-, medium-, and large-scale fish feed processing plants. The equipment mainly consists of a feeding system, extrusion system, rotary cutting system, heating system, transmission system, cooling system, and an intelligent control system.

RICHI Machinery is a professional manufacturer of feed pelleting equipment with over 30 years of experience in the pelleting industry. If you have any needs regarding pelleting or aquatic feed production, please feel free to contact us. Our technical team will provide customized solutions based on your specific production requirements.

Structure of the fish feed pellet making machine

The fish feed pellet making machine consists of several precision components, each performing specific and crucial functions. Understanding the equipment structure helps you better operate and maintain the machine. Here is a detailed introduction to the main components.

Feeder

Feeder

The feeder can feed the mixed materials into the machine. And the feeder of the fish pellet machine adopts a circular feeding barrel and variable frequency feeding. The feeder is connected to the feeding barrel to prevent caking and ensure uniform feeding.

Extrusion system

Extrusion system

The extrusion system is the core component used for pressing and extruding feed pellets. It utilizes high pressure to push the material through die holes, forming solid pellets. The heat generated during the compression process helps to bind the raw materials together.

Mold for pelletizing

Mold for pelletizing

The die contains precisely drilled holes for shaping the feed pellets. The shape and size of the fish feed pellets can be changed by replacing different dies. Die diameters range from 2 mm to 12 mm, suitable for different fish species and growth stages.

Cutting knife

Cutting knife

A high-speed rotating cutter cuts the extruded feed strands into uniform pellets. The length of the fish feed pellets is determined by adjusting the cutter speed. The blades are made of stainless steel, ensuring sharp cutting and long service life.

Types and Technical Parameters Of Fish Feed Pellet Making Machine

Based on different aquaculture needs and feed types, we offer four main types of fish feed pellet machines. Each model has different production capacities and technical parameters. You can choose the most suitable equipment based on your aquaculture species, production requirements, and investment budget. The following are the detailed technical parameters of each type of equipment for your reference.

Single-screw Dry type Fish Feed Extruder

Single-screw Dry type Fish Feed Pellet Extruder

Simple structure, no steam system required, suitable for small-scale farms and research institutions for experimental production and processing of special aquatic feeds.

Single-screw Wet Type Fish Feed Extruder

Single-screw Wet Type Fish Feed Pellet Extruder

Equipped with a steam conditioning system, resulting in higher starch gelatinization, producing feed with good water resistance and high digestibility, suitable for small and medium-sized fish and shrimp feed production.

Floating fish Feed Extruder

Twin-screw Fish Feed Pellet Extruder

Excellent double-screw powerful extrusion and puffing effect, producing high-quality floating feed, suitable for commercial large-scale aquaculture and pet feed production.

Sinking fish Feed Pellet Mill

sinking Fish Feed Pellet Making Machine

Equipped with a three-layer conditioner for segmented steam treatment, the produced shrimp feed pellets have a water resistance of 2-4 hours, specifically designed for high-end shrimp farming.

Three-layer modulator fish feed pellet machine
Twin-screw fish feed pellet extruder

Features of Fish Feed Pellet Making Machine

  • Adopting frequency conversion speed control system, the production speed can be adjusted according to the user’s own production needs, running smoothly, more labor-saving.
  • High production efficiency, strong power, long service life
  • Can process round products of 0.9-10mm, of which the molds can be customized according to needs
  • Different screws and L/D ratio can meet different production processes
  • Wide range of applicable raw materials, can process a variety of feed materials, the production of a variety of animal feed pellets, such as shrimp feed pellets, crab feed pellets, fish feed pellets, pet feed pellets and so on.
  • Users can control the material moisture, screw speed, machine temperature and other conditions, can produce suitable sinking or floating puffed feed.
  • The fishing pellet making machine does not need to add binder when processing fish feed pellets, and the produced fish feed pellets can be kept stable in water for more than 2 hours.
  • Compact structure, simple and convenient operation, low noise and low failure rate.
  • Fish food pellet making machine can produce different fish feed pellets for each segment of fish such as tilapia, bream, ornamental fish, goldfish, shrimp, prawns, etc.
  • The produced floating fish feed can improve the feed efficiency. What’s more, the farmers can see what the fish eat, which can avoid overfeeding and reduce feed waste.

Benefits of fish feed pellets

Nowadays, more and more people choose to produce and use fish feed pellets to feed fish. The fish feed pellet making machine is an ideal equipment in producing fish feed pellets. There are a lot of characteristic advantages of fish feed pellets:

High feed conversion rate

High feed conversion rate

Fish feed pellets are more hygienic

Fish feed pellets are more hygienic

Good stability in water

Good stability in water

Easy to digest and absorb

Easy to digest and absorb

Project cases related to fish feed pellet making machine

Project cases related to fish feed pellet making machine

For many years, we have provided professional machine for making fish feed solutions to aquaculture companies and feed processing plants in numerous countries worldwide. From small 1-ton/hour to large 20-ton/hour commercial fish feed production lines, our equipment performs excellently in various scales and application scenarios. Below are three typical success stories showcasing our project experience in different countries.

5 t/h fish Feed Production Line in Russia
The Russian flag

5 t/h fish Feed Production Line in Russia

  • Country: Russia (Moscow region)
  • Date: August 2023
  • Output: 5 tons/hour
  • Raw materials: Fish meal, soybean meal, wheat flour, fish oil, vitamin premix
  • Equipment list: SFSP56×40 hammer mill, automatic batching system, double-shaft mixer, twin-screw fish feed extruder, counter-flow cooler, vibrating screen, spraying machine, 50kg bagging machine, conveying system, etc.
  • Customization required: Yes (heating and insulation system customized for the harsh Russian climate)
  • Site area: 800 square meters
  • Number of workers required: 3 operators
3 t/h Salmon fish Feed Production Line in Norway
The flag of Norway

3 t/h fish Feed Production Line in Norway

  • Client Background: This client is a Norwegian aquaculture feed company specializing in providing high-quality feed to local salmon farms. They also purchased an SZLH250 cattle feed pellet machine, making the line versatile.
  • Country: Norway
  • Date: March 2024
  • Production Capacity: 3 tons/hour
  • Raw Materials: Fish meal, shrimp meal, soybean meal, rapeseed meal, wheat, fish oil, seaweed powder, functional additives
  • Customization Required: Yes (equipped with advanced exhaust gas treatment and dust recovery system)
  • Site Area: 300 square meters
  • Number of Workers Required: 5 operators(Semi-automatic)
8 t/h Integrated fish Feed Production Line in Japan
The Japanese flag

8 t/h Integrated fish Feed Production Line in Japan

  • Client Background: This client is a large aquatic feed group in Japan, supplying seawater fish farms (sea bream, sea bass, yellowtail, etc.) and freshwater fish farms (eel, koi, etc.) throughout Japan. The client required a high-capacity, multi-functional modern production line.
  • Country: Japan
  • Date: October 2023
  • Production Capacity: 8 tons/hour
  • Raw Materials: Fish meal, squid meal, krill meal, soybean meal, wheat flour, corn, fish oil, seaweed extract, probiotics, immune enhancers
  • Site Area: 900 square meters
  • Installation Period: 1 month
  • Number of Workers Required: 6 operators

Production process of fish feed pellet making line

With the rapid development of aquaculture industry, traditional farming methods have been unable to meet people’s needs, fish food pellet making machine can adjust raw materials, temperature, moisture and other process parameters, so that fish feed pellets have a novel structure, unique taste, rich nutrition and other characteristics, and can be replaced by the mold to get the desired shape of fish feed pellets, suitable for different fish tastes. The production process of fish feed machine for sale is very different from the traditional animal feed pellet production line, which is mainly reflected in the high requirements of aquatic animals for the crushing fineness of materials, and the characteristics of different feeding habits require good stability in water.

Below I briefly introduce how to make fish feed pellets with the production process of 5T/H fish feed production line.

Floating fish feed production line process flow: receving section→crushing section→batching & mixing section→micro crushing section→mixing section→puffing&drying section→packing section

Production process of fish feed pellet making machine

Fish feed production line equipment configuration: feed crusher→bucket elevatorfeed mill mixer→ultramicro pulverizer→fish feed milling machinebelt dryer machine→spraying machine→counterflow pellet coolervibrating screening equipmentfeed bagging equipment

1

First, prepare sufficient raw materials according to production needs. The raw material receiving stage can choose manual feeding or machine feeding, the general fish feed factory uses two forms of raw materials: one is powder, this raw material does not need to be rough crushed. For this material can be directly into the feed port, through the bucket elevator to the mixing section to participate in the first batching. The other is the granular material, which needs to be coarse crushed. The pellets are put into the feeding hopper and transported to the crushing section by the bucket elevator. Before entering the silo to be crushed, they need to enter the cleaning equipment for impurity removal.

2

The material enters the coarse crushing stage through the impurity removal equipment. Because the digestive tract of aquatic organisms is short and fine, the digestive capacity is poor, and the fineness of the material is required to be higher. Coarse crushing this stage mainly uses the feed crusher, can be coarse crushing material, reduce the particle size difference of the material, improve the working condition of the super mill.

3

After crushing, the material enters the mixing section. The first batch is mainly the formulation of large aniseed in the formula, the materials are respectively entered into the mixing bin, and the batching scale is electronically controlled, which can be accurately batching according to the formula. The first mixing of the material is then completed in the mixer.

4

After mixing, the material enters the secondary crushing stage. The higher the fineness of material grinding, the higher the digestibility of animal feed. The main machine used in this stage is the ultrafine grinder, which can ensure that the materials after crushing are above 60 mesh and ensure the quality of feed products.

5

After the second crushing, the material is mixed and batched twice. Because the raw materials used to make fish feed pellets are light in weight and easy to arch, special attention should be paid to the phenomenon of easy arch. Here we choose to use the air transport system to transport the materials after secondary crushing to the secondary mixing stage. A feeding port is provided in front of the mixer, which can be used for adding trace additives.

6

After the mixing is completed, the material enters the most critical process – the expanded granulation process. The material enters the fish feed pellet making machine, and after a cooking process under high temperature, high humidity and high pressure conditions, it is extruded into expanded feed. The expanded feed pellets are transported to the dryer by air transport system for drying. Because the humidity and temperature of the fish feed particles just produced are very high, in order to avoid feed particle damage and affect product quality, the expanded feed must be dried in the dryer.

7

After drying, the moisture content of fish feed pellets is reduced to about 13%. The next step is to enter the external spraying system, which can supplement the nutrients that are not suitable to be added in the bulking process, which can improve the palatability of the feed and provide the fish with richer nutrients. The fish feed particles can be cooled after spraying, and the cooled fish feed particles go directly into the finished product bin, and then weigh and pack.

Frequently Asked Questions

The machine is mainly driven by the motor, food raw materials through the feeder into the extrusion system, extrusion pressure extrusion chamber space volume along the direction of the material gradually become smaller, the internal pressure and temperature are rising, the material is subject to extrusion pressure gradually increased. The material is subjected to extrusion, friction, shear, heating and other strong effects, the internal structure of the organization changes, the material in the protein denaturation, starch further paste, harmful bacteria are killed, the crude fiber is destroyed. The whole material becomes melted plastic gelatinous body.

Fish food pellet making machines use a traditional pelletizing method. The raw materials are first conditioned and then extruded into pellets. The resulting pellets have a compact structure and high density. This method is particularly suitable for making sinking fish feed, as the pellets sink steadily and the nutrients are evenly mixed. It’s ideal for raising common freshwater fish or species that don’t require expanded feed.

Fish feed extruders, on the other hand, utilize a high-temperature, high-pressure extrusion process. During processing, temperature, pressure, and shear force work together to fully gelatinize the starch in the raw materials. The feed expands rapidly after exiting the mold. This process is mainly used to produce floating or slow-sinking fish feed. The pellets have good stability in water, float for a long time, making it easy to observe the fish’s feeding behavior, and also improving feed utilization.

In summary, if you mainly produce sinking fish feed, a fish feed pellet mill is the right choice; if you need to produce floating feed or high-end aquatic feed, then a fish feed extruder is a more suitable option.

RICHI owns two large modern production factories with comprehensive processing capabilities and a strict quality control system. We can flexibly customize equipment configurations and production plans according to the actual needs of different customers. Our technical services include not only equipment installation guidance, commissioning support, and operation training, but also cover post-operation optimization and long-term technical consulting to ensure stable and efficient equipment operation.


Efficient and comprehensive after – sales service:

RICHI Machinery has a comprehensive and well – established after – sales service system. It has multiple overseas logistics routes to ensure that machine arrives safely and on time. Later on, if there’s any abnormality with the customer’s machine, we’ll provide after – sales staff to offer preliminary solutions right away. And within 48 hours, we’ll send professional technicians to the site for service, minimizing the customer’s downtime.

Scientific customized services:

We have a diverse and rich product system. With over 200 products, we can meet the needs of various fish feed production customers. The company is equipped with a professional R&D and design team. According to your actual situation, whether it is a small fish feed factory or a large industrial fish feed factory, we will design personalized solutions for you based on the actual situation.

Excellent equipment quality:

RICHI Machinery has won many international authoritative certifications. The company has passed BV certification, ISO9001 International Quality Management System Certification, European CE Certification, and Swiss SGS Certification, among others. You can find us on YouTube.

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