Biomass Pellet Plant in Turkey

Construction of Biomass Pellet Plant in Turkey

RICHI Machinery, with its professional technology and rich experience in the field of biomass pellet machinery equipment, can tailor-make various types of biomass pellet production lines for customers to meet different production scales and needs. The following is a detailed introduction to the relevant information of two production lines of a biomass pellet plant in Turkey with different production capacities.

(1) The basic information of the Turkish 2-3T/H biomass pellet production line is as follows:

• Application scope: In Turkey, the 2 – 3T/H biomass pellet production line primarily and actively supplies local small biomass power plants. As a result, it can meet part of their power generation fuel needs. Moreover, it can also be actively applied to the boiler heating of surrounding small industrial enterprises. Consequently, it replaces some traditional fossil fuels and thus reduces environmental pollution.  
• Final feedback: Customers of the biomass pellet plant in Turkey reported that the production line is easy to operate, stable in operation, produces high-quality biomass pellets, and has high combustion efficiency. The equipment has low maintenance costs and significant environmental protection effects, effectively reducing the company’s fuel costs and environmental governance costs. Customers are very satisfied with the overall performance of the production line.
• RICHI provides detailed drawings: 1. Flow chart; 2. Installation drawing; 3. Foundation pit drawing; 4. Equipment layout drawing; 5. Production and construction design drawing; 6. Full steel structure drawing and steel material list; 7. Plant plan and section drawing; 8. Steel structure construction drawing; 9. Steel structure details and material list; 10. Floor diagram; 11. Roof and wall reserved openings; 12. Equipment vibration coefficient; 13. Operation manual

(2) The basic information of Turkey 6-8T/H biomass pellet production line is as follows:

Biomass Pellet Plant in Turkey: production process of 2-3T/H and 6-8T/H production lines

In the development process of the biomass pellet plant in Turkey, although the two biomass pellet production lines of 2-3T/H and 6-8T/H have different production capacities, they have many similarities in production processes. These common production processes are the key to ensuring high-quality output of biomass pellets, achieving efficient resource utilization and promoting sustainable development of the industry. Next, let us take a deeper look at the roughly consistent production processes of these two production lines.

Specific process flow: raw material preparation → raw material cleaning process → crushing process → material conveying process → drying process → pelletizing process → cooling and screening process → packaging process.

01 Raw material cleaning process

First of all, various biomass raw materials such as corn stalks and wood processing waste are actively collected. Then, these raw materials actively enter the raw material cleaning process. Specifically, through methods like screening, impurities such as stones, metals, and dust are actively removed. In this way, it can be ensured that the raw materials entering the production line are pure. As a result, damage to equipment and contamination of subsequent products can be avoided.

02 Crushing process

Conveyed to the hammer mill through the conveyor, in the hammer mill, the raw materials such as corn and straw are crushed into a pellet size suitable for subsequent processing, laying a good foundation for the subsequent process.

03 Material conveying process

Adopt screw conveyor, this equipment is low-cost and can effectively convey the crushed materials to the next process. Of course, the fan feeding and cyclone separator can also be used to separate the air and materials.

04 Drying process

The crushed materials are first stored in the storage bin for a short time, and then enter the drum dryer for drying process. The dryer can remove excess moisture. If the material has too much moisture, it will affect the granulation effect, resulting in poor granulation and insufficient strength. It may also affect the quality of subsequent products. The dried materials are then conveyed to the next link through the conveyor.

05 Granulation process

The granulation process is the core link. The dried materials are orderly fed into the biomass pellet making machine with the help of anti-caking feeder. Inside the machine, the annular die and rollers apply pressure to squeeze the material into biomass pellets. This process requires high stability and precision of the equipment. The equipment selected for the 2-3T/H production line of the biomass pellet plant in Turkey can ensure the molding quality of the pellets.

06 Cooling process

The newly made biomass pellets have a certain amount of heat. After entering the cooling section, the pellet temperature is reduced from a high state to near room temperature through professional cooling equipment. This effectively prevents the pellets from breaking due to excessive temperature and other quality problems, and facilitates subsequent operations.

07 Screening process

The cooled pellets enter the screening process, and the vibrating screening machine and other equipment are used to screen out the qualified size of the pellets, remove the powder and oversized pellets, and ensure the uniform pellet size of the product.

08 Finished product packaging process

The workers weigh and package the screened biomass pellets at the automatic packaging machine, and carefully check for foreign matter to ensure that the product quality is qualified. Then, after printing the label, they can ship the products out of the plant for sale, completing the entire production process. The 6 – 8T/H production line of the biomass pellet plant in Turkey is basically the same in terms of process, but the workers have adjusted the equipment selection and production capacity according to higher production needs to meet the requirements of large – scale production.