Animal Feed Plant in Iran
Animal feed plant in Iran is a modern production facility specially built for manufacturing high-quality poultry and livestock feed pellets. RICHI Machinery, as a leading global supplier of feed pellet machinery, provides customized animal feed production line solutions for Iran’s unique needs. If you have any pelleting needs, please send us an inquiry directly!
Overview of animal feed plant in Iran
Today, we will take the setting of animal feed plant in Iran with a capacity of 5-7 tons per hour as an example to introduce you in detail the structure, function and application of the animal feed production line. The following is the basic information of the production line:
- Project name: 5-7T/H Animal feed plant in Iran
- Country: Iran
- Date: September 2, 2023
- Raw materials: corn, wheat, soybean meal, cottonseed cake, rice bran, wheat bran, etc.
- Production capacity: 5-7 tons of animal feed pellets per hour
- Installation period: two months
- Manufacturing period: 90 days
- Application scope: Iranian animal feed production line is used in medium-sized feed plants and is suitable for pelleting production of various livestock and poultry animal feeds.
Customer needs
Meet the production of various animal feed pellets such as cattle, sheep, chickens, ducks, etc.; the production process is highly automated, easy to operate, energy-saving and efficient; all equipment must comply with ISO and CE standards to ensure long-term operation stability; provide a complete solution, including equipment manufacturing, transportation, installation, commissioning and personnel training services.
Our company’s solution
In response to the various feed processing needs raised by customers of animal feed plant, RICHI Machinery provides a set of efficient and flexible 5-7T/H animal feed production line solutions. The entire line is equipped with an automated control system, which supports the switching of various animal feeds. The equipment operates stably, is energy-saving and environmentally friendly, and provides a full set of turnkey services from design to installation to ensure the high-quality implementation of the project.
Main equipment
Animal feed pellet making machine, water drop hammer mill, single-shaft double-blade mixer, countercurrent cooler, feed crusher, screening machine, automatic weighing and packaging machine, lifting and conveying equipment, dust removal system.
Customer feedback
The customer is very satisfied with the operation performance of the entire set of feed plant equipment, and especially praised the professional support and services provided by RICHI Machinery throughout the project. The customer said that the production line not only improved its feed processing capacity, but also greatly reduced labor costs and energy consumption, while improving the consistency and market competitiveness of feed pellets. Less than three months after the project was delivered, the customer has planned to carry out the second phase of capacity expansion cooperation.
Our company provides detailed drawings
1. Flow chart; 2. Installation drawing; 3. Foundation pit drawing; 4. Equipment layout drawing; 5. Production and construction design drawing; 6. Full steel structure drawing and steel material list; 7. Plant plan and section drawing; 8. Steel structure construction drawing; 9. Steel structure details and material list; 10. Floor diagram; 11. Roof and wall reserved openings; 12. Equipment vibration coefficient; 13. Operation manual.
Core equipment of animal feed plant in Iran
In the production process of feed pellets in animal feed plant in Iran, many key equipment are involved, which work together to ensure the efficient operation of the feed pellet production line and the high-quality output of feed products. Among them, the most critical is the animal feed pellet machine, which is introduced in detail below:
Hammer mill
The RICHI water-drop hammer mill is an essential piece of equipment in the feed processing line, specifically designed to crush raw materials into fine powder to ensure the best pelletizing effect in the animal feed pellet mill. It is capable of grinding a wide variety of feed ingredients, including corn, wheat, soybean, peanut cake, and other agricultural by-products. This makes it highly versatile for different feed formulations.
One of the standout features of the RICHI hammer mill is its high crushing efficiency, which significantly reduces the energy consumption per ton of output. Additionally, it requires minimal manual labor, saving on operational costs. The compact design allows it to fit into both small- and large-scale feed processing plants without taking up too much space. Combined with its stable performance and long service life, the hammer mill is an indispensable pre-treatment machine in any high-quality animal feed pellet mill system.
Animal feed pellet press
Animal feed pellet press is the core equipment in feed pellet production, and its performance directly determines the quality of feed pellets. RICHI Machinery’s animal feed pellet machine is carefully designed and manufactured using new technologies and new materials. It is particularly worth mentioning that the ring die, roller and door of its pelletizing chamber are made of stainless steel, which has good durability, stability and hygiene.
The working principle of this machine is to first temper the raw materials to a certain temperature and humidity, and then use the strong extrusion force between the ring die and the pressure roller to force the raw materials through the die holes on the ring die, and finally form feed pellets with regular shapes and uniform sizes.
RICHI provides a variety of models of animal feed pellet machines, which can provide you with customized production equipment according to your needs. The following are the specific parameters of each model of the equipment:
Production process of animal feed plant in Iran
RICHI Machinery provides a 5-7T/H medium-sized animal feed production line to meet the needs of Iranian customers for efficient, automated and energy-saving production of various animal feed pellets. Animal feed plant in Iran covers the entire process from raw material processing to final packaging. It adopts a modular layout, stable operation, convenient operation, and fully complies with ISO and CE standards.
01 Raw material cleaning and crushing section
The raw materials first enter from the feed hopper and are transported to the drum pre-screener through a bucket elevator for preliminary screening to remove large impurities. Subsequently, the metal impurities are removed by a permanent magnet to ensure the safe operation of the equipment. The clean raw materials enter various temporary silos through the distributor and are then sent to the water drop hammer mill to be crushed to the ideal pellet size.
02 Batching and mixing section
The various raw materials are accurately measured in proportion through a computer-controlled batching scale and then enter the mixing stage. The entire mixing process is divided into three steps: the first step is that the bulk raw materials enter the single-shaft double-paddle mixer to start uniform mixing; the second step is that small materials and premixes are added from independent feeding ports to continue mixing; the third step is to add the required oil to enhance the nutritional value. The mixing precision is high, ensuring that the feed formula is balanced and stable.
03Granulation and cooling section
The mixed materials are sent to the conditioner through a variable frequency feeder, fully mixed with steam for thermal conditioning treatment to improve the stability of the pellets. The conditioned materials are sent to the ring die pellet machine, and the ring die and roller are strongly squeezed to form feed pellets. The length can be adjusted by the cutter. The newly generated high-temperature pellets then enter the countercurrent cooler and cool to near room temperature to enhance the hardness of the pellets and extend the shelf life.
04 Screening and packaging section
The cooled pellets enter the vibrating screen to screen out overlong or broken pellets, leaving only qualified pellets to enter the packaging section. The packaging system uses a RICHI automatic weighing and packaging machine, equipped with an independent electric control cabinet and a preset weighing program, which can achieve high-precision and automatic bagging, saving manpower and improving packaging efficiency.
As a professional feed pelletizing manufacturer, RICHI can not only provide various high-quality pelletizing equipment, but also many kinds of feed pellet manufacturing plants. We can design customized feed pellet lines of different production capacity, different configutions, etc.
Features of animal feed plant in Iran
(1) The whole line is easy to operate and can be managed by just 5–8 workers.
(2) Scientific process design, simplified installation process, shortened installation cycle, and can be put into use quickly.
(3) Novel and compact structure, reasonable layout, easy operation and maintenance, high safety, high-quality equipment, and long service life.
(4) It can produce feed pellets for livestock, poultry, and other animals, meeting the diverse feed requirements of Iranian customers in various farming scenarios.
(5) Small size, does not take up too much space, production speed can be adjusted as needed, and cost savings are maximized.
(6) Equipped with dust removal system to protect the working environment, and high-quality accessories such as SKF bearings and Siemens motors are selected to ensure stable operation and high-performance output.
Projects cases
RICHI has not only built animal feed plant in Iran, but also built many animal feed pellet production lines in other regions. The following are some feed pellet project cases successfully delivered by RICHI Machinery. These projects all use advanced feed pellet equipment designed by RICHI to meet the specific needs of customers.
chicken feed production line in uzbekistan
- Country: Uzbekistan
- Date: March 2022
- Total Power: 120KW
- Project Workshop Area: 1500m²
- Project Introduction: Used for daily production of small-scale chicken and duck feed pellets. The equipment has a compact structure, is easy to operate and maintain, and is suitable for individual farmers and micro-farms.
Animal Feed Production Line in Zimbabwe
- Country: Zimbabwe
- Date: January 2023
- Total power: 280KW
- Project workshop area: 4000m²
- Project introduction: It can efficiently process common raw materials such as corn, soybean meal, bran, etc., and is equipped with a fully automatic batching and mixing system to improve product consistency and nutritional stability.
livestock and poultry feed pellet plant in Thailand
- Country: Thailand
- Date: September 2021
- Total power: 420KW
- Project workshop area: 7000m²
- Project introduction: It is compatible with the processing of multiple varieties of feed pellets such as chicken, duck, and pig, and has a multi-stage dust removal and cooling system. It is stable, environmentally friendly and efficient.
Animal Feed Mill in Peru
- Country: Peru
- Date: September 2023
- Total Power: 580KW
- Project Workshop Area: 8500m²
- Project Introduction: Supports the production of various types of animal feed such as cattle, sheep, chickens, ducks, etc., with a high degree of automation and modular structure, meeting the needs of Brazilian medium-sized feed manufacturers for diversified products.
Poultry Feed Pellet Plant in South Africa
- Country: South Africa
- Date: June 2020
- Total Power: 790KW
- Project Workshop Area: 12000m²
- Project Introduction: Supports 24-hour continuous production mode, focusing on optimizing energy consumption control and dust recovery systems, helping customers achieve efficient, safe and clean production.
Animal Feed Pellet Plant In Argentina
- Country: Argentina
- Date: December 2019
- Total Power: 980KW
- Project Workshop Area: 16,000m²
- Project Introduction: The client is mainly engaged in intensive chicken and cattle farming. The project integrates raw material crushing, mixing, pelleting, cooling and packaging systems to achieve intelligent management.
RICHI MACHINERY
Why Choose RICHI Machinery
Choosing RICHI Machinery means you’ll receive not only high – quality equipment but also one – stop solutions and comprehensive service support. Here are some key reasons to choose us:
30 years of industry experience
Since its establishment in 1995, RICHI Machinery has amassed 30 years of rich experience in the design, production, and R & D of animal feed plant. With our profound technical accumulation and global development, we can provide our customers with reliable equipment and solutions.
Customized turnkey solutions
We offer a complete turnkey production line, covering project design, equipment manufacturing, installation and commissioning, and personnel training, according to your specific needs. Whether it’s a small farm or a large feed factory, we can tailor a suitable production plan for you.
Complete after – sales service
We have a comprehensive after – sales system, providing you with all – round services from pre – sales consultation to after – sales maintenance. This includes professional and systematic training to help you quickly master equipment operation and maintenance skills and maximize project requirements.
Built Around Your Needs
We can create customized turnkey pellet production line projects based on your unique requirements. For example, in this project, we provided customized technical solutions and operation training for the animal feed plant in Iran to help the production line operate stably in the long term. You can find us on YouTube.
CUSTOM SOLUTIONS
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