animal feed mixer machine
As a key equipment in the feed processing production line, the animal feed mixer machine can effectively improve the uniformity of feed, make animals eat healthier, effectively improve product quality, and greatly improve the production efficiency of feed, helping the further development and growth of the breeding industry.
As a professional manufacturer of complete sets of biomass pellet equipment, RICHI has been deeply involved in the industry for 15 years, focusing on the research and development of high-efficiency animal feed pellet making machines, mixers and other related equipment, as well as supporting production lines for various feeds, and is committed to converting various feed raw materials into standardized high-quality feed.
Definition of animal feed mixer machine
The animal food mixer machine is an indispensable equipment in the animal feed processing plant. It can evenly mix and blend feed raw materials of different types and proportions. In the modern breeding industry, the demand for nutrition for animal growth is constantly increasing. The proportions of nutrients such as protein, vitamins, and minerals required by livestock, poultry, aquatic products, etc. at different growth stages are also different. The mixer makes the nutrients in each batch of feed evenly distributed through efficient mixing, providing a solid guarantee for the healthy growth, good development and efficient production of animals.
The feed mixer machine is the core equipment for achieving uniform fusion of raw materials in feed production. So how does it evenly mix various raw materials through mechanical movement? RICHI Machinery is a specialized manufacturer of feed mills. We can customize the feed pellet production line according to your requirements. All you need to do is tell us your raw material, your production capacity, and your budget and we will design a highly efficient pelletizing line for you.
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Working principle of animal feed mixer machine
The animal feed mixer machine mainly uses the rotation of mixing elements such as paddles and spiral ribbons on the stirring shaft to achieve the mixing of various raw materials. When the equipment is started, the mixing equipment runs at high speed to mix various animal raw materials, including up and down flipping, left and right circulation, and flow in all directions.
In this dynamic process, the raw materials constantly collide and merge with each other, and reach a uniform mixing state in a short time. Different types of mixers have different movement modes and effects of mixing elements due to differences in their structural designs, but their common goal is to achieve fast, uniform and efficient mixing to meet the strict requirements of feed production.
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Application fields of animal feed mixer machines
Animal feed mixer machines play a key role in multiple feed industries with their efficient mixing function, which has greatly promoted the development of the breeding industry. The application field of mixers is quite wide, covering multiple industries such as feed, food, chemical, medicine and pesticides.
Feed industry
Fodder mixer machines are core equipment to ensure feed quality. The nutritional requirements of livestock, poultry and aquatic animals at different growth stages vary greatly. For example, in pig farms, using mixers to mix corn, soybean meal, premixes and other raw materials according to scientific formulas can meet the nutritional needs of pigs at different growth stages, promote growth and development, reduce feed waste and improve breeding efficiency.
Food industry
The production of many foods requires the uniform mixing of multiple raw materials to ensure the taste and quality of the products. For example, in the production of baked goods, mixers can fully mix flour, sugar, oil, additives and other raw materials to ensure that the taste and texture of each batch of products are consistent. Ensure the quality and safety of food and provide consumers with high-quality food products.
Chemical industry
Mixers can meet the requirements of the chemical industry for raw material mixing and achieve uniform mixing of different chemical raw materials. For example, in the production of plastic pellets, mixers can fully mix resins, additives, pigments and other raw materials to ensure the quality and performance of plastic pellets. The efficient mixing capacity and precise control performance of feed mixer machines can meet the diversified production needs of the chemical industry and improve the quality and production efficiency of chemical products.
Pharmaceutical industry
The advanced technology and strict manufacturing process of the mixer can meet these strict requirements. In the production of medicines, the mixer is used to evenly mix various drug ingredients, excipients, etc. to ensure the stable and reliable efficacy of the medicines, providing a strong guarantee for the production of the pharmaceutical industry.
High quality animal feed mills make high-quality feed pellets
There are various types of mixers on the market. RICHI Machinery’s products include single-axis ribbon, paddle, double-axis paddle, etc., each with its own characteristics and advantages. If you are interested in our equipment, please leave a message.
Classification of animal feed mixer machines
In the animal feed production line, the choice of animal feed mixer machine is crucial, which directly affects the quality and production efficiency of the feed. There are various types of mixers on the market, each with its unique advantages and applicable scenarios. The following will introduce you to several RICHI Machinery mixers in detail.
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SLHJ Series Single Shaft Paddle Mixer
The SLHJ Series single shaft paddle mixer fully mixes the materials through the rotation of the paddles, increases the surface contact area, effectively promotes chemical reactions and accelerates physical changes. It is driven by a main drive double reducer and runs smoothly; liquid can be accurately and evenly added under positive pressure conditions; the pneumatic unloading mechanism has a self-locking function, and the unloading door is sealed with silicone and leak-free; the large inspection door is designed for easy cleaning and maintenance, and the inspection door is equipped with a limit switch to ensure safety.
It can be used for mixing powdered, granular, and flaky materials in feed, food, chemical, pharmaceutical, pesticide and other industries.
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SLHSJ Series Double Shaft Paddle Mixer
The feed mixing equipment made of stainless steel and carbon steel achieves uniform mixing of materials through gentle stirring. The machine is mainly made of stainless steel or carbon steel, with advantages such as corrosion resistance, ensuring feed quality and reducing maintenance costs. RICHI’s careful design makes the circular cylinder cross section free of mixing dead corners, and the extended unloading door can effectively reduce residues.
This equipment can be widely used in the mixing of powdered, granular, flake, block and other materials in the feed, food, chemical, pharmaceutical, pesticide and other industries.
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SLHY series single-shaft spiral animal feed mixer machine
The SLHY series single-shaft spiral mixer is relatively gentle in mixing, ensuring the uniformity of raw material mixing. It adopts a horizontal cylinder structure, and the inner rotor is composed of ribbon spiral blades, etc. to achieve material mixing. It is also equipped with a grease pipe and a return air pipe, and the shaft end and the discharge door are uniquely sealed to prevent leakage.
It is widely used in the mixing of powdered, granular and other materials in the feed, food, chemical, pharmaceutical, pesticide and other industries.
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STHJ series molasses high-speed mixer (A – carbon steel, B – stainless steel)
This series of equipment is suitable for the addition of molasses to ruminant feed. It is a high-speed, continuous mixer, usually placed on a granulator, which effectively solves the problem of molasses viscosity and difficulty in mixing.
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ZGH series rotary drum mixer
The ZGH series rotary drum mixer combines raw material crushing and mixing, so that different raw materials are mixed into a uniform mixture, increasing the contact surface area. It can integrate crushing and mixing, occupy a small area, and is easy to install and carry. The unloading is fast and the residue is small; the feeding structure is reasonable, the operation is simple, and it is easy to check, sample and clean.
This equipment is mainly suitable for the production of small-dose additive premixes manually prepared in feed factories, with low investment cost and easy use.
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Product advantages of RICHI animal feed mixer machine
RICHI has achieved remarkable mixing effect, fast and uniform mixing speed by carefully optimizing the design of the spiral ribbon and blade structure, which greatly improves the mixing efficiency.
Whether it is common powder, granular material, or liquid additives with very small addition amount, RICHI mixer can easily meet the needs. The unique design of the mixer makes it possible to mix and process a variety of raw materials without frequent replacement of parts.
RICHI mixer adopts a fully automatic PLC control system and is equipped with an intuitive touch screen. The operator can clearly see the key parameters of the equipment during operation through the touch screen. The operation interface design is simple and clear, which effectively lowers the technical threshold of the operator, reduces manual operation errors, and greatly improves the controllability and stability of the production process.
RICHI mixer strictly follows international high standards. The main body of the equipment and the parts in contact with the material are made of stainless steel. This stainless steel is corrosion-resistant and can effectively prevent the material from being contaminated during the mixing process. It also facilitates the cleaning and maintenance of the equipment.
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animal feed mixer machine project cases
In the field of feed breeding, animal feed factories of different sizes have diverse production needs and operation modes. RICHI focuses on various fields of feed breeding. Its products have covered more than 150 countries and regions including Japan, Canada, Germany, Russia, the United Kingdom, Australia, Chile, etc., serving thousands of customers, and many cases have become local benchmark projects.
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American livestock and poultry double-shaft paddle mixer application project
Capacity: 5T/H
Equipment selection: RICHI double-shaft paddle mixer SLHSJ2.0A (multiple units)
Application areas: production of compound feed for pigs, chickens and other livestock and poultry
Project highlights: SLHSJ2.0A power 18.5kw, single unit output 1000kg/batch, high mixing uniformity. Multiple devices work together to meet the large-scale production needs of medium-sized feed factories, ensure balanced nutritional mixing of raw materials such as corn and soybean meal, and effectively improve livestock and poultry growth efficiency and feed conversion rate.
02
Brazilian poultry single-shaft paddle mixer application project
Capacity: 10T/H
Equipment selection: RICHI single-shaft paddle mixer SLHJ2A (multiple units)
Application areas: processing of poultry feed for chickens, ducks and other poultry
Project highlights: SLHJ2A power 22kw, output 1000kg/batch, equipped with a double reducer drive system, stable and efficient operation. For corn flour, premix and other powdered materials in poultry feed, it can achieve fast and uniform mixing, ensure accurate feed nutrition ratio, and help Brazil’s poultry farming industry improve production capacity and quality.
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animal feed production line in zimbabwe
Production capacity: 8T/H
Equipment selection: RICHI stainless steel single-shaft paddle mixer SLHJ3B (multiple units)
Application areas: dairy cow concentrate feed, premix production
Project highlights: SLHJ3B is made of stainless steel, with a power of 30kw and an output of 1500kg/batch. The discharge door is sealed with silicone to prevent leakage, which meets the strict feed hygiene standards. For soybean meal, bran and trace elements in dairy feed, it can achieve dead-angle mixing, ensure the quality and safety of milk sources, and provide stable high-quality feed support for the Zimbabwe dairy industry.
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Japanese aquaculture single-shaft paddle mixer application project
Production capacity: 3T/H
Equipment selection: RICHI single-shaft paddle mixer SLHJ6A (multiple units)
Application areas: fish, shrimp and other aquatic feed processing
Project highlights: SLHJ6A has a power of 55kw and an output of 3000kg/batch. It supports the mixing of powdered and granular raw materials and is equipped with a pneumatic unloading mechanism for fast and thorough unloading. It can achieve precise mixing for special raw materials such as fish meal and seaweed meal in aquatic feed, meet the high requirements of aquaculture for feed nutritional uniformity and stability in water, and improve the quality of aquatic products and aquaculture benefits.
How to choose a suitable mixer?
In the complex process of feed production, choosing a suitable animal feed mixer machine is a key link to ensure production efficiency and product quality. There are many types of mixers on the market with different functions, from single-shaft double-screw mixers to single-shaft screw mixers, each with its own unique advantages and applicable scenarios. The following are some key points about selection, I hope it will be helpful to you.
Choose according to raw materials
Feed raw materials are of various types and in different forms, including powder, granular and other types of raw materials. The choice of mixer is also very different for different forms. For powder materials, single-shaft double-screw ribbon mixers and horizontal ribbon mixers are good choices. Through the operation of the ribbon, they can effectively achieve uniform mixing of powder materials and ensure uniform distribution of nutrients.
Like RICHI Machinery’s single-shaft ribbon mixer, its double-layer annular spiral blade design, combined with a small gap at the bottom and a full-length discharge port, can efficiently mix powder materials and avoid residue.
Choose according to production capacity
Production capacity requirements are an important basis for selecting feed mixer machines. Enterprises should estimate the daily or batch output required based on their own production plans, and then choose the appropriate model of mixer. If the selected equipment has too large a production capacity, it will not only cause energy waste, but also increase costs if the equipment is idle for a long time; on the contrary, if the production capacity is too small, it will not be able to meet production needs and affect production progress. At the same time, the working time and production efficiency of the equipment should be comprehensively considered.
For example, the SLHJ3A single-shaft paddle mixer from RICHI Machinery has a power of 30kw, an output of up to 1500kg/batch, and a mixing time of 45-60s. It is an efficient choice for medium-scale production needs.
Focus on structural design and cleaning
Feed production has high requirements for hygiene standards. The structural design of the equipment directly affects the hygiene conditions and the risk of cross-contamination. It is very important to choose a mixer with an easy-to-clean structure, such as a well-designed bottom discharge door and a mixing bin with no dead corners for material accumulation.
Many mixers of RICHI Machinery perform well in this regard. For example, the full-length discharge port design at the bottom of the single-shaft ribbon mixer allows for quick and thorough unloading, reducing material residue; the circular cylinder cross-section design of the stainless steel feed mixer allows for mixing without dead corners, and the barrel wall is not easy to accumulate scale. The extended bottom discharge door further reduces residues, making daily cleaning and maintenance more convenient, effectively reducing the possibility of cross-contamination and ensuring the quality and safety of feed.
Pay attention to the degree of automation
With the rapid development of science and technology, the degree of automation of mixers is constantly improving. Automation systems such as automatic weighing, quantitative feeding, and PLC control are increasingly widely used in mixers. These automation systems can not only improve overall production efficiency and reduce errors caused by manual operation, but also achieve precise control of the production process and improve the stability of product quality. A mixer equipped with a PLC control system can automatically complete a series of operations such as adding, mixing, and unloading according to preset formulas and programs, greatly improving the degree of automation of production, while also improving production efficiency and product quality.
Pay attention to the manufacturer’s technical capabilities
Various problems will inevitably occur during the use of equipment, and the manufacturer’s technical support capabilities are crucial. Choose a manufacturer with a good reputation and strong technical strength, so that you can get professional maintenance and technical support in time when the equipment fails, ensure the normal operation of the equipment, reduce downtime, and reduce production losses.
When choosing a mixer, you should understand the manufacturer’s after-sales service system, including whether there is a professional maintenance team, the distribution of after-sales service outlets, and response time. Some well-known manufacturers, such as RICHI Machinery, have service outlets or cooperation channels in many regions around the world, which can quickly respond to customer needs and provide strong guarantees for the stable operation of the equipment.
Frequently Asked Questions
Can all raw materials be mixed?
As long as it is a raw material that can be made into feed, whether it is powdered or granular, our equipment can be mixed and processed. Even if the raw materials are uncommon, as long as they meet the requirements, they can be mixed.
Can the equipment only be purchased individually?
No. Our equipment can form a complete feed production line, covering crushing, drying, granulation, packaging and other processes, and can also be customized according to the customer’s raw materials. Customers can also purchase granulators or other equipment such as crushers, slicers, and drying drums separately as needed.
Daily maintenance and care of animal feed mixer machines
A high-quality mixer depends not only on design and manufacturing, but also on daily maintenance and scientific care.
1. Clean frequently: After use, the mixing bin and the inlet and outlet should be thoroughly cleaned to avoid cross contamination or mold and deterioration caused by residual raw materials.
2. Lubrication and maintenance: Regularly add lubricating oil to transmission parts such as bearings, motors, and chains to reduce wear and extend the life of the equipment.
3. Check the electronic control system: Keep the wire connectors firm and regularly test whether the responses of each sensor and PLC control system are normal.
4. Regular comprehensive maintenance: Perform a comprehensive inspection of the entire machine every six months or every year, and deal with problems in a timely manner.
5. Keep good operation records: Establish equipment operation files to facilitate later maintenance, spare parts replacement and fault tracking.
How does RICHI ensure the quality of the animal feed mixer machines shipped out of the factory?
To ensure that every mixer shipped out of the factory has excellent quality, RICHI has established a strict quality inspection system. Before leaving the factory, each device must undergo multiple rigorous tests such as air tightness, vibration, noise and mixing uniformity. Only equipment that fully meets all test indicators will be allowed to enter the market. This strict control of quality has ensured that the qualification rate of RICHI animal feed mixing machines has always remained at 100%, providing users with reliable quality assurance and making users feel more at ease when purchasing and using them.
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Why Choose RICHI Machinery
Choosing RICHI Machinery means you’ll receive not only high – quality equipment but also one – stop solutions and comprehensive service support. Here are some key reasons to choose us:
30 years of industry experience
Since its establishment in 1995, RICHI Machinery has amassed 30 years of rich experience in the design, production, and R & D of feed pellet machinery. With our profound technical accumulation and global development, we can provide our customers with reliable equipment and solutions.
Customized turnkey solutions
We offer a complete turnkey production line, covering project design, equipment manufacturing, installation and commissioning, and personnel training, according to your specific needs. Whether it’s a small farm or a large feed factory, we can tailor a suitable production plan for you.
Complete after – sales service
We have a comprehensive after – sales system, providing you with all – round services from pre – sales consultation to after – sales maintenance. This includes professional and systematic training to help you quickly master equipment operation and maintenance skills and maximize project requirements.
Built Around Your Needs
We can create customized turnkey pellet production line projects based on your unique requirements. For example, in this project, we provided customized technical solutions and operation training for the animal feed mixer machine to help the production line operate stably in the long term. You can find us on YouTube.
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