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Customer Consultation of Organic Fertilizer Production Line In Thailand

고객 상담

Mr. Thanapong Chaiyawat

고객

“Hello RICHI,

We are looking for a fertilizer granule production line with a capacity of 3-5 tons/hour, using chicken manure, rice husks, and other organic materials as raw materials. Our company is planning to launch a new organic fertilizer production project, and I am Mr. Thanapong Chaiyawat, the project manager.

We would like to know the complete equipment configuration, price, and whether your new machines can be connected to our existing equipment. In addition, I would like to see videos or case studies of your company’s previous projects in Thailand, as this information is very important to us. We look forward to your reply!”

Overview of 3-5 t/h Organic Fertilizer Production Line In Thailand

If you are planning an organic fertilizer production project,you can take a look at our 3-4 ton/hour organic fertilizer production line in Thailand in 2024. Whether you need a complete,customized production line solution or just an organic fertilizer pelletizer,we can provide accurate solutions based on our extensive experience.

Basic Information of Organic Fertilizer Production Line In Thailand

Basic Project Information

  • Project Country:Thailand
  • Production Line Output:3–5 tons/hour
  • Main Raw Materials:Chicken manure,Rice husk
  • Finished Product Specifications:4.0 mm organic fertilizer pellets
  • 주요 장비:organic fertilizer pellet machine,organic material crusher,manure compost turner,stainless steel cooler,etc.
  • Boiler Required:No (Customer to provide boiler)
  • Project Start Date:August 27,2024
  • Installation Period:10 days
  • Number of Installation Engineers:2 persons
  • Equipment Layout:15 × 6 × 10 meters
  • Actual Power Consumption:Approximately 80 kW/h
  • Number of Operators:3 workers
  • Drawings Provided:We provide customers with complete construction and installation drawings,including equipment installation layout drawings and steel support part drawings.
  • Warranty and After-Sales Support:The entire machine enjoys a 1-year warranty (excluding wear parts). We also promise to provide lifetime free technical support.
  • Customization Required:Yes. The production line needs to be integrated with the customer’s existing equipment. Our engineers will design the equipment interfaces specifically based on the site layout and equipment interfaces to ensure seamless integration and stable operation of the new and old systems.

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Customer Feedback
Basic Project Information of Organic Fertilizer Production Line In Thailand

The main equipment used by the client in the Organic Fertilizer Production Line in Thailand includes:

Organic material crusher

Organic material crusher

manure compost turner

manure compost turner

Stainless steel cooler

Stainless steel cooler

The following is a detailed description of the entire production process:

1

Chicken manure cannot be directly pelletized because of its high moisture content, strong odor, tendency to stick to the mold, and potential bacterial contamination. Therefore, it must first undergo fermentation to stabilize, deodorize, and facilitate pelleting. This process utilizes the client’s existing fermentation equipment.

2

The fermented chicken manure is mixed with rice husks. The rice husks make the raw material more fluffy and non-sticky, thus more suitable for pelleting. The client uses our conveyor to stably and continuously transport the mixed raw materials to the pellet mill, ensuring uninterrupted supply and smooth operation.

3

Before entering the pellet mill, the raw materials are slightly moistened and softened to make them easier to press into pellets. The pellet mill compresses the chicken manure and rice husk mixture into 4.0mm pellets. These granules are easier to apply as fertilizer and also easier to store, transport, and sell.

4

When the granules first come out of the machine, they are very hot, soft, and easily deformed. They need to be cooled down using a cooler. After cooling, the granules harden, becoming less prone to breakage and clumping in the bag.

5

The cooled granules enter a screening machine to separate out the qualified granules. Unqualified small granules and powder are recycled and reused. This ensures the quality of the finished product and reduces raw material waste.

Organic Fertilizer Production Line in Thailand: Equipment Layout and Site Planning

Based on the factory dimensions provided by the client (15 × 6 × 10), our engineers, after understanding the actual site conditions, rationally laid out the granulation, cooling, screening, and conveyor systems. Considering the client’s need to continue using existing equipment, we also specially designed a connection scheme between the new and old equipment, including:

  • Optimized conveying angle
  • Enhanced interface sealing
  • Recalibrated height difference between equipment
  • Reinforced load-bearing steel structure
  • Rematched motor and transmission speeds
  • Reorganized material flow
  • Minorly adjusted site layout according to actual operating habits
  • Added necessary safety and maintenance space for older equipment

Raw Material Analysis for Organic Fertilizer Production Line in Thailand

The raw materials for the organic fertilizer production line in Thailand are a mixture of chicken manure and rice husks. These two materials have the following characteristics:

  • Highly corrosive: Chicken manure requires high-quality equipment, necessitating a corrosion-resistant stainless steel structure.
  • Difficult to form: Rice husk fibers are strong and highly elastic.
  • Strong odor: Requires a high-quality production environment and proper ventilation.
  • Needs stable pellet hardness: The customer requires hard pellets suitable for storage and transportation.
chicken manure and rice husks
Organic Fertilizer pellets
Shipping photos from Organic Fertilizer Production Line in Thailand
Performance After Organic Fertilizer Production Line In Thailand Upgrade

리치 머신

Performance After Production Line Upgrade

After the new equipment was installed and commissioned, the entire organic fertilizer production line in Thailand performed even better than the customer had expected.

  1. The material is now fed smoothly from the conveyor to the organic fertilizer pellet mill, without the previous inconsistent speeds. The produced pellets have a more uniform appearance and stable hardness.
  2. With the addition of cooling and screening equipment, finished products require minimal rework, significantly improving packaging efficiency.
  3. The entire production process is smoother, and the old equipment functions effectively with the new connection scheme.
  4. The production line can now run continuously and stably for an entire day with virtually no issues such as material blockage or leakage, making operation much easier for on-site workers.
PROJECT CASE
1-1.5 t/h organic fertilizer pellet machine for sale in Thailand
4 T/H Organic Fertilizer Production Line for sale Greece
5 T/H Livestock and Poultry Manure Organic Fertilizer Production Line for sale Poland

효율적이고 종합적인 애프터 서비스:

리치 기계 는 포괄적이고 잘 정립된 애프터서비스 시스템을 갖추고 있습니다. 여러 해외 물류 경로를 통해 기계가 제시간에 안전하게 도착할 수 있도록 보장합니다. 나중에 고객의 기계에 이상이 발생하면 애프터 서비스 직원이 즉시 예비 솔루션을 제공합니다. 그리고 48시간 이내에 전문 기술자를 현장으로 보내 서비스를 제공하여 고객의 가동 중단 시간을 최소화합니다.

과학적인 맞춤형 서비스:

We have a diverse and rich product system. With over 200 products, we can meet the needs of various organic fertilizer production customers. The company is equipped with a professional R&D and design team. According to your actual situation, whether it is a small organic fertilizer pellet factory or a large industrial organic fertilizer pellet factory, we will design personalized solutions for you based on the actual situation.

뛰어난 장비 품질:

리치 기계는 많은 국제 공인 인증을 획득했습니다. 이 회사는 BV 인증, ISO9001 국제 품질 경영 시스템 인증, 유럽 CE 인증, 스위스 SGS 인증 등을 통과했습니다. 다음에서 찾을 수 있습니다. YouTube.

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