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Customer Consultation of Organic Fertilizer Production Line In Thailand

Customer Consultation

Mr. Thanapong Chaiyawat

Customer

“Hello RICHI,

We are looking for a fertilizer granule production line with a capacity of 3-5 tons/hour, using chicken manure, rice husks, and other organic materials as raw materials. Our company is planning to launch a new organic fertilizer production project, and I am Mr. Thanapong Chaiyawat, the project manager.

We would like to know the complete equipment configuration, price, and whether your new machines can be connected to our existing equipment. In addition, I would like to see videos or case studies of your company’s previous projects in Thailand, as this information is very important to us. We look forward to your reply!”

Overview of 3-5 t/h Organic Fertilizer Production Line In Thailand

If you are planning an organic fertilizer production project,you can take a look at our 3-4 ton/hour organic fertilizer production line in Thailand in 2024. Whether you need a complete,customized production line solution or just an organic fertilizer pelletizer,we can provide accurate solutions based on our extensive experience.

Basic Information of Organic Fertilizer Production Line In Thailand

Basic Project Information

  • Project Country:Thailand
  • Production Line Output:3–5 tons/hour
  • Main Raw Materials:Chicken manure,Rice husk
  • Finished Product Specifications:4.0 mm organic fertilizer pellets
  • Main Equipment:organic fertilizer pellet machine,organic material crusher,manure compost turner,stainless steel cooler,etc.
  • Boiler Required:No (Customer to provide boiler)
  • Project Start Date:August 27,2024
  • Installation Period:10 days
  • Number of Installation Engineers:2 persons
  • Equipment Layout:15 × 6 × 10 meters
  • Actual Power Consumption:Approximately 80 kW/h
  • Number of Operators:3 workers
  • Drawings Provided:We provide customers with complete construction and installation drawings,including equipment installation layout drawings and steel support part drawings.
  • Warranty and After-Sales Support:The entire machine enjoys a 1-year warranty (excluding wear parts). We also promise to provide lifetime free technical support.
  • Customization Required:Yes. The production line needs to be integrated with the customer’s existing equipment. Our engineers will design the equipment interfaces specifically based on the site layout and equipment interfaces to ensure seamless integration and stable operation of the new and old systems.

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Customer Feedback
Basic Project Information of Organic Fertilizer Production Line In Thailand

The main equipment used by the client in the Organic Fertilizer Production Line in Thailand includes:

Organic material crusher

Organic material crusher

manure compost turner

manure compost turner

Stainless steel cooler

Stainless steel cooler

The following is a detailed description of the entire production process:

1

Chicken manure cannot be directly pelletized because of its high moisture content, strong odor, tendency to stick to the mold, and potential bacterial contamination. Therefore, it must first undergo fermentation to stabilize, deodorize, and facilitate pelleting. This process utilizes the client’s existing fermentation equipment.

2

The fermented chicken manure is mixed with rice husks. The rice husks make the raw material more fluffy and non-sticky, thus more suitable for pelleting. The client uses our conveyor to stably and continuously transport the mixed raw materials to the pellet mill, ensuring uninterrupted supply and smooth operation.

3

Before entering the pellet mill, the raw materials are slightly moistened and softened to make them easier to press into pellets. The pellet mill compresses the chicken manure and rice husk mixture into 4.0mm pellets. These granules are easier to apply as fertilizer and also easier to store, transport, and sell.

4

When the granules first come out of the machine, they are very hot, soft, and easily deformed. They need to be cooled down using a cooler. After cooling, the granules harden, becoming less prone to breakage and clumping in the bag.

5

The cooled granules enter a screening machine to separate out the qualified granules. Unqualified small granules and powder are recycled and reused. This ensures the quality of the finished product and reduces raw material waste.

Organic Fertilizer Production Line in Thailand: Equipment Layout and Site Planning

Based on the factory dimensions provided by the client (15 × 6 × 10), our engineers, after understanding the actual site conditions, rationally laid out the granulation, cooling, screening, and conveyor systems. Considering the client’s need to continue using existing equipment, we also specially designed a connection scheme between the new and old equipment, including:

  • Optimized conveying angle
  • Enhanced interface sealing
  • Recalibrated height difference between equipment
  • Reinforced load-bearing steel structure
  • Rematched motor and transmission speeds
  • Reorganized material flow
  • Minorly adjusted site layout according to actual operating habits
  • Added necessary safety and maintenance space for older equipment

Raw Material Analysis for Organic Fertilizer Production Line in Thailand

The raw materials for the organic fertilizer production line in Thailand are a mixture of chicken manure and rice husks. These two materials have the following characteristics:

  • Highly corrosive: Chicken manure requires high-quality equipment, necessitating a corrosion-resistant stainless steel structure.
  • Difficult to form: Rice husk fibers are strong and highly elastic.
  • Strong odor: Requires a high-quality production environment and proper ventilation.
  • Needs stable pellet hardness: The customer requires hard pellets suitable for storage and transportation.
chicken manure and rice husks
Organic Fertilizer pellets
Shipping photos from Organic Fertilizer Production Line in Thailand
Performance After Organic Fertilizer Production Line In Thailand Upgrade

リチマシン

Performance After Production Line Upgrade

After the new equipment was installed and commissioned, the entire organic fertilizer production line in Thailand performed even better than the customer had expected.

  1. The material is now fed smoothly from the conveyor to the organic fertilizer pellet mill, without the previous inconsistent speeds. The produced pellets have a more uniform appearance and stable hardness.
  2. With the addition of cooling and screening equipment, finished products require minimal rework, significantly improving packaging efficiency.
  3. The entire production process is smoother, and the old equipment functions effectively with the new connection scheme.
  4. The production line can now run continuously and stably for an entire day with virtually no issues such as material blockage or leakage, making operation much easier for on-site workers.
PROJECT CASE
1-1.5 t/h organic fertilizer pellet machine for sale in Thailand
4 T/H Organic Fertilizer Production Line for sale Greece
5 T/H Livestock and Poultry Manure Organic Fertilizer Production Line for sale Poland

効率的で包括的なアフターサービス:

RICHI machinery は、包括的で確立されたアフターサービスシステムを持っています。複数の海外物流ルートを持ち、機械を安全かつ納期通りに到着させます。その後、お客様の機械に異常があれば、アフターサービススタッフを派遣し、すぐに予備的な解決策を提供します。そして、48時間以内に専門の技術者を現地に派遣し、お客様のダウンタイムを最小限に抑えます。.

科学的なカスタマイズサービス:

We have a diverse and rich product system. With over 200 products, we can meet the needs of various organic fertilizer production customers. The company is equipped with a professional R&D and design team. According to your actual situation, whether it is a small organic fertilizer pellet factory or a large industrial organic fertilizer pellet factory, we will design personalized solutions for you based on the actual situation.

優れた設備品質:

RICHI Machineryは、多くの国際的な権威ある認証を獲得しています。BV認証、ISO9001国際品質管理システム認証、欧州CE認証、スイスSGS認証などを取得しています。あなたは上で私たちを見つけることができます ユーチューブ.

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