Nhà máy sản xuất thức ăn chăn nuôi thủy sản quy mô nhỏ

máy sản xuất thức ăn chăn nuôi thủy sản quy mô nhỏ
small scale  fish feed machines

What is Small Scale Fish Feed Plant

The small scale fish feed plant is a modern production facility tailored for small and medium-scale aquaculture and pet feed production. With its small footprint and flexible production mode, it provides farmers with an economical and efficient feed production solution.

The following video offers a real-time glimpse into the fish feed production line in action. Although the system shown can support various capacities, it also demonstrates the core processes and efficiency that define a small nhà máy sản xuất thức ăn cho cá. From raw material handling to final pellet packaging, every step reflects the flexibility, automation, and compact design that make small-scale solutions ideal for modern aquaculture operations.

Although small scale fish feed plant is small in scale, the processing plant has a complete production process, covering all aspects from raw material reception, crushing, mixing to granulation, drying, cooling, screening and automatic packaging, ensuring the efficiency and stability of feed production.

This small processing plant is particularly suitable for breeders who have high requirements for feed quality but do not need large-scale production. It can accurately control the size and quality of feed particles and make the maturity of feed just right, thereby improving the digestion and absorption rate of aquatic animals and providing strong guarantee for breeding benefits.

In addition, the intelligent design and highly configured production equipment of small fish feed plant make it more convenient to operate, and its production efficiency is not inferior to that of large factories. It can flexibly adjust production parameters according to different breeding needs to achieve personalized production.

This miniaturized and intelligent production model not only reduces investment costs, but also improves production flexibility, making it highly competitive in the aquaculture and pet feed markets, and becoming an ideal choice for breeders to achieve efficient breeding and sustainable development.

This type of small capacity fish feed mill is equipped with an intelligent control system and a variable frequency speed regulation device, which can flexibly adjust the production speed according to actual conditions. It can achieve continuous and stable production in a limited space, is easy to operate, greatly saves manpower and improves overall efficiency, and is suitable for daily self-use or small-batch sales.

RICHI Machinery provides users with a complete set of small fish feed pellet equipment solutions, which can be integrated from raw material processing to finished product packaging. According to different customer needs, production line solutions within 1 ton/hour can be customized, taking into account energy saving and practicality, reducing energy consumption, optimizing equipment layout, and reducing site use pressure.

The equipment can be adapted to a variety of raw materials, such as rice bran, fish meal, soybean meal, corn meal, etc., and can produce a variety of aquatic feed pellets (such as floating fish feed, sinking fish feed, shrimp and crab feed, etc.). The pellets have good molding effect and high degree of maturation, which helps to improve the feeding rate and absorption rate of fish, reduce waste, and improve breeding efficiency.

The design of the entire small fish feed processing system focuses on the compactness and easy maintenance of the equipment. The equipment runs stably, has strong power and a long service life. The processing process is closed and clean, effectively preventing feed contamination, ensuring feed quality and fish health, and meeting the production standards of small farms for efficiency, safety and hygiene.

Features of Small Scale Fish Feed Plant

Many benefits of fish feed pellets

Many benefits of fish feed pellets

Rich in nutrition and easy to digest and absorb

Fish feed pellets are rich in protein, fat, carbohydrates, and a variety of vitamins and minerals. They can meet the various nutrients required for fish growth and development, provide balanced nutritional support for fish, thereby promoting healthy and high-quality growth of fish, improving the quality of fish meat, enhancing fish immunity, and improving the overall health of fish. In the small scale fish feed plant, the feed raw materials undergo physical and chemical changes under the action of high temperature and high pressure, making the nutrients easier for fish to digest and absorb. This not only improves the utilization rate of feed, reduces the waste of feed in water, but also reduces the risk of water pollution, which is conducive to maintaining a good breeding environment and further ensuring the healthy growth of fish.

Easy to store and transport

Fish feed pellets can be stored for two to three months under appropriate storage conditions, such as covered storage in a cool and dry place. Compared with some bulk or unprocessed feeds, its shelf life is significantly extended, reducing the waste caused by feed deterioration and reducing breeding costs. The granular feed has a regular shape, which is easy to stack and store, and can make full use of limited storage space. At the same time, its packaging is more standardized, easy to handle and manage, further improving the efficiency of storage and transportation, and reducing feed loss during storage and transportation.

Avoid animal picky eating

Because the fish feed pellets are uniform in size and the nutrients are evenly distributed, it can effectively avoid the situation of fish picky eating. This ensures that fish can take in balanced nutrition, promotes the uniform growth of the entire fish population, and improves the overall benefits of breeding. During the high temperature and high pressure processing, not only can the germs and pathogens in the feed raw materials be killed, the risk of disease transmission can be reduced, but also the nutrients in the raw materials can be better preserved. At the same time, this processing technology can also improve the stability and durability of the feed, making it less likely to disperse in the water, further improving the quality and performance of the feed.

Rich raw materials and broad market prospects

Small scale fish feed plant has strong raw material adaptability. It can be flexibly formulated according to a variety of raw materials such as fish meal, soybean meal, corn, rice bran, etc. available locally, which is convenient for production. This makes its production process very flexible. It can flexibly adjust the formula and production process according to the raw material supply and market demand in different regions to reduce production costs. With the continuous development of the aquaculture industry, the demand for high-quality fish feed continues to grow. Fish feed pellets have broad prospects and high profit returns in the market due to their many advantages. In addition, it can also be made into pellet feeds of different specifications and densities according to different growth stages and fish species to meet diverse market needs, further enhancing the market competitiveness and economic benefits of the product.

Máy ép đùn thức ăn chăn nuôi kiểu trục vít đơn nổi

Single-screw extrusion extruder machine is a device specially used for the production of floating fish feed pellets. It extrudes and puffs the raw materials under high temperature and high pressure through a rotating screw, so that the feed pellets can float on the water surface and facilitate fish feeding. Its structure is relatively simple, easy to maintain, relatively low cost, and can be widely used in small and medium-sized aquaculture farms and fish feed farms, suitable for the production of common floating fish feed. It is divided into two processes: dry method and wet method:

Phương pháp khô

Nguyên liệu thô cần được trộn với nước, nhưng không cần xử lý trước khi đưa vào thùng ép. Nhiệt độ trong quá trình ép hoàn toàn được tạo ra nhờ lực ép cơ học, do đó không cần hệ thống hơi nước. Thiết bị này có cấu tạo tương đối đơn giản, dễ vận hành và bảo trì, đồng thời chi phí thấp, nhưng công suất sản xuất tương đối hạn chế, phù hợp với các doanh nghiệp vừa và nhỏ.

Máy ép đùn thức ăn chăn nuôi dạng trục vít đơn kiểu nổi, sử dụng phương pháp khô

Phương pháp ướt

Nguyên liệu cần được xử lý sơ bộ trước khi đưa vào buồng đùn. Với sự hỗ trợ của hơi nước hoặc nước để tăng nhiệt độ, tinh bột được tiền gelatin hóa, protein bị biến tính và nguyên liệu được làm mềm, từ đó giúp nâng cao chất lượng sản phẩm đùn. Các hạt thức ăn thu được mịn hơn và có chất lượng tốt hơn. Công nghệ này phù hợp cho sản xuất quy mô lớn tại các nhà máy chế biến thức ăn chăn nuôi quy mô vừa và lớn cũng như các trang trại nuôi trồng thủy sản.

Máy ép đùn thức ăn thủy sản kiểu trục vít đơn nổi, sử dụng phương pháp ướt

Dưới đây là các thông số cụ thể của hai quy trình:

Tham sốMáy ép đùn khô (Dòng DGP)Máy đùn ướt (Dòng DSP)
MẫuDGP-90B / DGP-120B / DGP-160BDSP-90B / DSP-135B
Công suất động cơ chính (kW)37 / 55 / 9037 / 75
Công suất động cơ cấp liệu (kW)0.75 / 2.2 / 37.5 / 7.5
Công suất động cơ cắt (kW)0.55 / 1.1 / 1.51.1 / 1.5
Công suất động cơ điều hòa (kW)– (Không cần xử lý trước)1.1 / 2.2
Đường kính vít (mm)90 / 120 / 16090 / 135
Kích thước tổng thể (mm)2100×1450×1350 / 2400×1950×1600 / 3100×2650×18002600×1600×1900 / 3750×1980×1950
Công suất (tấn/giờ)0,2–0,4 / 0,5–0,6 / 0,8–1,00,5–0,6 / 0,8–1,0
Máy ép đùn thức ăn chăn nuôi dạng nổi trục vít đôi

Máy ép đùn thức ăn chăn nuôi dạng nổi trục vít đôi

Máy ép đùn trục vít đôi dùng trong sản xuất thức ăn thủy sản là thiết bị tạo hạt hiệu quả cao, thường được sử dụng để chế biến thức ăn thủy sản. Nguyên lý hoạt động của máy là ép nguyên liệu từ cửa nạp đến cửa xả thông qua hai trục vít quay, đồng thời gia nhiệt và tạo áp lực lên nguyên liệu để biến nó thành dạng lỏng. Thiết bị này được ứng dụng rộng rãi trong ngành nuôi trồng thủy sản và các ngành công nghiệp khác nhờ hiệu suất cao, tính linh hoạt và chất lượng sản phẩm vượt trội, do đó nhận được sự quan tâm và ưa chuộng từ nhiều lĩnh vực.

Small floating fish feed machine có công suất lớn và tiêu thụ năng lượng thấp. Công nghệ trục vít trộn đều được áp dụng để đảm bảo viên thức ăn có kích thước đồng đều và nâng cao hiệu quả làm cứng hạt nhờ thiết bị làm nguội hiệu quả. Thiết bị vận hành ổn định và an toàn, có tỷ lệ hỏng hóc thấp, đồng thời có thể sản xuất đa dạng các loại thức ăn thủy sản.

Dưới đây là các thông số kỹ thuật chi tiết của sản phẩm:

MẫuSPHS75x2SPHS120 × 2SPHS150 × 2SPHS185*2
Công suất động cơ chính (kW)5590110200355
Đường kính vít (mm)75120120150185
Công suất nguồn cấp (kW)1.51.51.51.52.2
Công suất máy điều hòa (kW)7.511111111
Thông số kỹ thuật của dầu xảDC400-244DC500-244DC500-244DC600-300DC600-300
Công suất bộ điều hòa vi sai (kW)1111111515
Thông số kỹ thuật của bộ điều chỉnh vi saiDC400×300-244DC500×400-300DC500×400-300DC600 × 500 × 300DC600 × 500 × 300
Công suất sản xuất (tấn/giờ)0.5-1.01.5-2.03.0-4.05.0-6.010-12
máy xay thức ăn cho cá
Máy trộn thức ăn
máy sấy thức ăn chăn nuôi
Máy làm mát thức ăn
Fish feed pellet making machine
máy phun
Máy đóng gói tự động

Production process of Small Scale Fish Feed Plant

The main function of small scale fish feed plant equipment is to process various raw materials into feed suitable for fish through mixing, crushing, granulation and other processes. Below I will take 0.5 T/H small dây chuyền sản xuất thức ăn cho cá as an example to briefly introduce how to use the production process of this production line to make fish feed pellets. The following is a detailed production process flow:

Production process of Small Scale Fish Feed Plant

The following is the detailed production process:

01 Raw material storage and transportation system

Including raw material bin, conveyor belt, etc., used to store and transport various raw materials.

02 Raw material reception and cleaning

Raw materials are mainly in the form of powder and granules. Powder can be directly put into the batching bin, and granules need to be coarsely crushed. The raw materials need to be cleaned to remove impurities to ensure the quality of the raw materials.

03 The first batching and mixing

The first batching is mainly the preparation of the materials with larger proportions in the formula, which is completed by the electronic batching scale. After batching, it enters the first mixing to reduce the variation range of the material particle size and improve the working condition of the grinder.

04 The second crushing

Due to the poor digestion ability of aquatic animals, the feed particle size is required to be very fine. After the second crushing process is completed, it enters the rotary grading screen to remove the crude fiber in the feed.

05 The second mixing

After the second batching, the raw materials enter the second mixer to add trace additives and liquid.

06 Conditioning and puffing

The materials are cooked under high temperature, high humidity and high pressure, and the physical and chemical properties change to form puffed feed. Puffed feed has the advantages of high starch gelatinization, easy protein digestion and good palatability.

07 Cooling, drying and screening system

It is used to cool, screen and dry the pelletized feed to prevent the feed from deteriorating. The purpose of screening the feed is to remove unqualified particles and package them for easy storage and transportation.

08 Product grading and packaging

The cooled materials are lifted, crushed and then enter the grading screen for grading. The final product goes directly into the finished product warehouse and is then weighed and packaged.

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The following are related case projects of RICHI Machinery. I hope it will be helpful to you. If you are interested in our equipment, please leave a message and we will provide you with the best small fish feed production line solution.

Small Scale Fish Feed Plant Related Project Cases

In the field of aquaculture, small scale fish feed plant has diverse production needs and operation models. RICHI focuses on the engineering of fish feed production and processing plants. Its products have covered more than 150 countries and regions including Japan, Canada, Germany, Russia, the United Kingdom, Australia, Chile, etc., serving thousands of customers, and many cases have become local benchmark projects.

0.5T/H Small Fish Feed Production Line in Thailand

0.5T/H Small Fish Feed Production Line in Thailand

  • Quốc gia: Thái Lan
  • Production capacity: 0.5 tons/hour
  • Applicable fish species: Tilapia, Pangasius, Catfish, Shrimp
  • Particle type: Floating and sinking fish feed particles
  • Particle size: 0.9-10mm adjustable
  • Main raw materials: fish meal, rice bran, corn, soybean meal, palm meal
  • Production process: raw material reception → crushing → mixing → puffing → drying → cooling → screening → packaging
0.8T/H Small Scale Fish Feed Plant in Malaysia

0.8T/H Small Scale Fish Feed Plant in Malaysia

  • Quốc gia: Malaysia
  • Production capacity: 0.8 tons/hour
  • Applicable fish species: Tilapia, golden eye perch, carp, shrimp
  • Particle type: mainly floating feed, support sinking feed switching
  • Particle size: 1.5-8mm
  • Main raw materials: wheat flour, corn protein, fish meal, coconut meal, soybean meal
  • Production process: coarse crushing → batching → mixing → puffing → drying → cooling → screening → Packaging
1T/H Small Fish Feed Production Line in Indonesia

1T/H Small Fish Feed Production Line in Indonesia

  • Quốc gia: Indonesia
  • Production capacity: 1 ton/hour
  • Applicable fish species: Tilapia, giant catfish, pangasius, goldfish
  • Pellet type: floating and sinking fish feed pellets
  • Pellet size: 1–9mm adjustable
  • Main raw materials: corn, fish meal, soybean meal, coconut meal, wheat bran
  • Production process: raw material crushing → ingredient mixing → conditioning → puffing → drying → cooling → screening → automatic packaging
1.2T/H Small Fish Feed Production Line in Vietnam

1.2T/H Small Fish Feed Production Line in Vietnam

  • Quốc gia: Việt Nam
  • Production capacity: 1.2 tons/hour
  • Applicable fish species: Tilapia, black carp, carp, white shrimp
  • Pellet type: mainly floating fish feed, compatible with sinking switch
  • Pellet size: 1–10mm
  • Main raw materials: corn, rice bran, fish meal, rapeseed meal, beet pulp
  • Production process: raw material pre-cleaning → coarse crushing → mixing → twin-screw puffing → multi-layer drying → cooling → screening → Packaging
1.5T/H Small Fish Feed Production Line in Philippines

1.5T/H Small Fish Feed Production Line in Philippines

  • Quốc gia: Philippines
  • Production capacity: 1.5 tons/hour
  • Applicable fish species: Tilapia, loach, crucian carp, shrimp
  • Pellet type: floating fish feed pellets
  • Pellet size: 0.9-6mm
  • Main raw materials: wheat bran, rice bran, soybean cake, fish meal, corn
  • Production process: raw material storage → crushing → mixing → twin screw extruder → drying → screening → cooling → packaging
1.5T/H Small Fish Feed Plant in Bangladesh

1.5T/H Small Fish Feed Plant in Bangladesh

  • Quốc gia: Bangladesh
  • Production capacity: 1.5 tons/hour
  • Applicable fish species: catfish, tilapia, freshwater bass
  • Pellet type: floating and slow sinking feed pellets
  • Pellet size: 1-8mm
  • Main raw materials: corn, wheat, fish meal, soybean meal, rice bran
  • Production process: crushing → first mixing → micro-crushing → second mixing → extrusion → cooling → screening → Packaging

How to buy a satisfactory Small Scale Fish Feed Plant?

When we prepare for a purchase, this requires a combination of factors to ensure that the selected equipment meets production needs and provides high-quality feed. Here are some things to note when choosing, I hope it can help you.

To clarify your own needs

First, you need to determine the purpose of producing fish feed. Is it to meet your own fish farming needs? If the production scale is large, it is recommended to choose a wet fish feed extruder machine, because it has high efficiency, large output, and produces high-quality pellets—ideal. At the same time, understanding the Giá máy sản xuất viên thức ăn cho cá will help you make a cost-effective decision based on your budget and production goals.

Chọn nguyên liệu phù hợp

Different raw materials require different processing machines. You can choose the right machine according to your raw material source. For example, if your main raw materials are corn flour, rice bran, etc., you can consider using a dry or wet extruder machine.

Consider the types of farmed fish

Different types of fish have different dietary habits and require different sizes and types of feed pellets. For example, tilapia prefer to feed on the water surface, so they need floating fish feed pellets, suitable sizes of 2-3mm.

Hãy chú ý đến chất lượng của thiết bị

The material and maintenance of the machine are important factors in judging the quality of the machine. Quality fish feed machines are usually made of high-quality stainless steel to provide strength and maintain hygiene.

Chọn một nhà sản xuất chuyên nghiệp

The professionalism of the manufacturer is crucial. It is extremely critical to choose a brand with good after-sales service and reputation. RICHI Machinery can not only provide high-quality equipment, but also provide complete after-sales service and technical support.

Go to the factory for field inspection

If possible, it is recommended to go to the factory for field inspection directly. This not only provides an intuitive understanding of the production process and quality of the equipment, but also allows for face-to-face communication with engineers to ensure that the equipment can meet your specific needs.

Câu hỏi thường gặp

What are the raw material formulas for fish feed?

The following fish feed formulas are provided for reference. Actual ingredients may vary based on fish species, growth stages, local raw material availability, and nutritional needs.

(1) Tilapia:

Basic raw materials: wheat bran (30%), soybean cake (35%), fish meal (15%), corn (5%), locust leaves (5%), barley (8.5%), growth hormone (1%), salt (0.5%), feed coefficient is about 2.03.

(2) Carp:

Basic raw materials: fish meal (10%), shrimp bran (20%), wheat bran (50%), corn (10%), sweet potato powder (10%), this is adult fish feed.

(3) Aquatic catfish:

Basic raw materials: soybean meal 24%, peanut residue 24%, fish meal 5.1%, rice bran 43%, bone meal 2%, crude protein 28%, feed coefficient is about 2.2.

(4) Grass carp:

Grass carp is a typical herbivorous fish. Adult fish mainly feed on aquatic plants. In the early stage of breeding, fry mainly feed on small protozoa, but they like to eat artificial concentrated feed at all growth stages.

Basic raw materials: 45% hay powder (peanut vines, sweet potato vines), 15% bean cake, 15% rice bran, 10% bran, 3.5% fish meal, 10% corn, 1% bone meal, 0.5% salt.

(5) Bream:

Bream has a wide range of diets, mainly submerged plants (Vallis, Hydrilla, Potamogeton, etc.) and terrestrial grasses and leaves.

Basic feed raw materials are: silkworm pupa powder (5%), rapeseed meal (20%), soybean (13%), cottonseed (5%), corn (10%), rice bran (10%), wheat bran (20%), grass powder (15%), crude protein (25%), and the feed coefficient is about 2.6.

I am a novice in fish farming. I want to build a Small Scale Fish Feed Plant to produce fish feed myself. Which machine should I use? Or how can I start producing fish feed myself?

If you are new to fish farming and want to make your own fish feed, we recommend starting with a small fish feed unit. The equipment is easy to operate and occupies a small area, which is very suitable for individuals or small-scale farmers. Common configurations include crushers, mixers, fish feed extruders (optional floating or sinking), drying equipment and packaging machines.

According to the fish species and production requirements you raise, we can recommend the right machine model for you, and provide formulas, operation videos and technical support to help you get started quickly. Welcome to contact us for free solutions and quotes!

Can the production capacity of the equipment be adjusted according to demand?

Of course. In the operation of small fish feed mill projects in different countries, RICHI Machinery fully considered the scalability of production capacity when designing according to customer demand for production. Customers can easily increase production capacity by adding equipment modules, upgrading key components, etc. according to actual production needs. For example, the number of batching scales can be increased, the capacity of the mixer can be expanded, the production efficiency of the fish feed pellet machine can be improved, etc., to meet the growing production needs of the enterprise. At the same time, our technical team will provide customers with professional capacity upgrade solutions and technical support to ensure that the upgrade process goes smoothly.

Tại sao nên chọn RICHI Machinery

Với tư cách là một doanh nghiệp địa phương, Máy móc RICHI đã xây dựng hệ thống nghiên cứu và phát triển, sản xuất và kinh doanh riêng. Với hơn 30 mẫu thiết bị, công ty phục vụ đa dạng các lĩnh vực như tạo hạt, nghiền và sấy khô. Công ty đã đạt được các chứng nhận quốc tế như ISO và CE. Hoạt động kinh doanh của công ty hiện đã mở rộng đến hơn 100 quốc gia và có tổng cộng 2.000 khách hàng. Công ty cam kết đảm bảo cả về chất lượng sản phẩm lẫn khả năng giao hàng.

Đội ngũ chuyên nghiệp tiến hành nghiên cứu sâu rộng về đặc tính nguyên liệu, mục tiêu năng lực sản xuất và điều kiện thực tế tại hiện trường, từ khâu thiết kế giải pháp đến việc giao hàng và tùy chỉnh thiết bị, nhằm đáp ứng nhu cầu của các trang trại chăn nuôi quy mô vừa và nhỏ cho đến các nhà máy quy mô lớn; chúng tôi tuyệt đối tránh việc “thiết kế quá mức cần thiết” và cung cấp các giải pháp “chính xác” với hiệu quả chi phí cao.

Thực hiện nghiêm ngặt tiêu chuẩn ISO 9001, triển khai cơ chế chịu trách nhiệm về chất lượng và quản lý an toàn sản xuất, đồng thời đảm bảo khả năng truy xuất nguồn gốc toàn bộ quy trình từ thiết kế đến sản xuất thông qua kiểm soát chất lượng (QC), kiểm soát quá trình thống kê (SPC) và các biện pháp khác, nhằm loại bỏ các rủi ro tiềm ẩn về chất lượng, cũng như đảm bảo độ bền và tính ổn định của thiết bị.

Sau quy trình kiểm tra bốn bước gồm “xác minh đơn hàng → kiểm tra chất lượng tại nhà máy → kiểm tra lại trước khi đóng gói → đóng gói khoa học”, các kỹ sư sẽ hướng dẫn việc lắp đặt cơ sở hạ tầng, lắp đặt thiết bị và chạy thử tại hiện trường cho đến khi dây chuyền sản xuất đáp ứng các tiêu chuẩn và được chấp nhận, đồng thời áp dụng các quy trình tiêu chuẩn hóa để đảm bảo dự án được triển khai hiệu quả và rút ngắn chu kỳ sản xuất.

Đội ngũ kỹ thuật với gần 100 thành viên đảm nhận toàn bộ quy trình từ tư vấn, thiết kế, lắp đặt đến bảo trì, cung cấp các giải pháp kỹ thuật tùy chỉnh và đào tạo vận hành cho nhà máy sản xuất thức ăn chăn nuôi quy mô nhỏ, thường xuyên kiểm tra tình trạng hoạt động của thiết bị sau khi bàn giao, phản hồi nhanh chóng các yêu cầu hậu mãi, đồng thời hỗ trợ dây chuyền sản xuất vận hành ổn định và bền vững trong thời gian dài. Quý khách có thể liên hệ với chúng tôi tại YouTube.

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