Küçük Ölçekli Balık Yemi Tesisi

small scale fish feed machine
small scale  fish feed machines

What is Small Scale Fish Feed Plant

The small scale fish feed plant is a modern production facility tailored for small and medium-scale aquaculture and pet feed production. With its small footprint and flexible production mode, it provides farmers with an economical and efficient feed production solution.

The following video offers a real-time glimpse into the fish feed production line in action. Although the system shown can support various capacities, it also demonstrates the core processes and efficiency that define a small balık yemi üretim tesisi. From raw material handling to final pellet packaging, every step reflects the flexibility, automation, and compact design that make small-scale solutions ideal for modern aquaculture operations.

Although small scale fish feed plant is small in scale, the processing plant has a complete production process, covering all aspects from raw material reception, crushing, mixing to granulation, drying, cooling, screening and automatic packaging, ensuring the efficiency and stability of feed production.

This small processing plant is particularly suitable for breeders who have high requirements for feed quality but do not need large-scale production. It can accurately control the size and quality of feed particles and make the maturity of feed just right, thereby improving the digestion and absorption rate of aquatic animals and providing strong guarantee for breeding benefits.

In addition, the intelligent design and highly configured production equipment of small fish feed plant make it more convenient to operate, and its production efficiency is not inferior to that of large factories. It can flexibly adjust production parameters according to different breeding needs to achieve personalized production.

This miniaturized and intelligent production model not only reduces investment costs, but also improves production flexibility, making it highly competitive in the aquaculture and pet feed markets, and becoming an ideal choice for breeders to achieve efficient breeding and sustainable development.

This type of small capacity fish feed mill is equipped with an intelligent control system and a variable frequency speed regulation device, which can flexibly adjust the production speed according to actual conditions. It can achieve continuous and stable production in a limited space, is easy to operate, greatly saves manpower and improves overall efficiency, and is suitable for daily self-use or small-batch sales.

RICHI Machinery provides users with a complete set of small fish feed pellet equipment solutions, which can be integrated from raw material processing to finished product packaging. According to different customer needs, production line solutions within 1 ton/hour can be customized, taking into account energy saving and practicality, reducing energy consumption, optimizing equipment layout, and reducing site use pressure.

The equipment can be adapted to a variety of raw materials, such as rice bran, fish meal, soybean meal, corn meal, etc., and can produce a variety of aquatic feed pellets (such as floating fish feed, sinking fish feed, shrimp and crab feed, etc.). The pellets have good molding effect and high degree of maturation, which helps to improve the feeding rate and absorption rate of fish, reduce waste, and improve breeding efficiency.

The design of the entire small fish feed processing system focuses on the compactness and easy maintenance of the equipment. The equipment runs stably, has strong power and a long service life. The processing process is closed and clean, effectively preventing feed contamination, ensuring feed quality and fish health, and meeting the production standards of small farms for efficiency, safety and hygiene.

Features of Small Scale Fish Feed Plant

Many benefits of fish feed pellets

Many benefits of fish feed pellets

Rich in nutrition and easy to digest and absorb

Fish feed pellets are rich in protein, fat, carbohydrates, and a variety of vitamins and minerals. They can meet the various nutrients required for fish growth and development, provide balanced nutritional support for fish, thereby promoting healthy and high-quality growth of fish, improving the quality of fish meat, enhancing fish immunity, and improving the overall health of fish. In the small scale fish feed plant, the feed raw materials undergo physical and chemical changes under the action of high temperature and high pressure, making the nutrients easier for fish to digest and absorb. This not only improves the utilization rate of feed, reduces the waste of feed in water, but also reduces the risk of water pollution, which is conducive to maintaining a good breeding environment and further ensuring the healthy growth of fish.

Easy to store and transport

Fish feed pellets can be stored for two to three months under appropriate storage conditions, such as covered storage in a cool and dry place. Compared with some bulk or unprocessed feeds, its shelf life is significantly extended, reducing the waste caused by feed deterioration and reducing breeding costs. The granular feed has a regular shape, which is easy to stack and store, and can make full use of limited storage space. At the same time, its packaging is more standardized, easy to handle and manage, further improving the efficiency of storage and transportation, and reducing feed loss during storage and transportation.

Avoid animal picky eating

Because the fish feed pellets are uniform in size and the nutrients are evenly distributed, it can effectively avoid the situation of fish picky eating. This ensures that fish can take in balanced nutrition, promotes the uniform growth of the entire fish population, and improves the overall benefits of breeding. During the high temperature and high pressure processing, not only can the germs and pathogens in the feed raw materials be killed, the risk of disease transmission can be reduced, but also the nutrients in the raw materials can be better preserved. At the same time, this processing technology can also improve the stability and durability of the feed, making it less likely to disperse in the water, further improving the quality and performance of the feed.

Rich raw materials and broad market prospects

Small scale fish feed plant has strong raw material adaptability. It can be flexibly formulated according to a variety of raw materials such as fish meal, soybean meal, corn, rice bran, etc. available locally, which is convenient for production. This makes its production process very flexible. It can flexibly adjust the formula and production process according to the raw material supply and market demand in different regions to reduce production costs. With the continuous development of the aquaculture industry, the demand for high-quality fish feed continues to grow. Fish feed pellets have broad prospects and high profit returns in the market due to their many advantages. In addition, it can also be made into pellet feeds of different specifications and densities according to different growth stages and fish species to meet diverse market needs, further enhancing the market competitiveness and economic benefits of the product.

Tek vidalı yüzen balık yemi ekstruder makinesi

Tek vidalı ekstrüzyon ekstrüder makinesi, yüzen balık yemi peletlerinin üretimi için özel olarak kullanılan bir cihazdır. Ham maddeleri yüksek sıcaklık ve yüksek basınç altında dönen bir vida aracılığıyla ekstrüde eder ve şişirir, böylece yem peletleri su yüzeyinde yüzebilir ve balık beslemesini kolaylaştırabilir. Yapısı nispeten basittir, bakımı kolaydır, nispeten düşük maliyetlidir ve yaygın yüzen balık yemi üretimi için uygun olan küçük ve orta ölçekli su ürünleri yetiştiriciliği çiftliklerinde ve balık yemi çiftliklerinde yaygın olarak kullanılabilir. İki işleme ayrılır: kuru yöntem ve ıslak yöntem:

Dry method

The raw materials need to be added with water, but no conditioning is required before entering the extrusion bin. The extrusion heat is completely generated by mechanical extrusion, and no steam system is required. The equipment is relatively simple, easy to operate and maintain, and low in cost, but the output is relatively limited, which is suitable for small and medium-sized users.

Dry method Single screw floating fish feed extruder machine

Wet method

The raw materials need to be pre-conditioned before entering the extrusion chamber. With the help of steam or water to increase the temperature, the starch is pre-gelatinized, the protein is denatured, and the raw materials are softened, which improves the extrusion quality. The produced feed particles are smoother and of better quality. It is suitable for large-scale production in medium and large feed processing plants and aquaculture farms.

Wet method Single screw floating fish feed extruder machine

Aşağıda iki sürecin spesifik parametreleri yer almaktadır:

ParametrelerKuru ekstruder makineleri (DGP Serisi)Islak ekstrüder makineleri (DSP Serisi)
ModelDGP-90B / DGP-120B / DGP-160BDSP-90B / DSP-135B
Ana Motor Gücü (kW)37 / 55 / 9037 / 75
Besleme Motor Gücü (kW)0.75 / 2.2 / 37.5 / 7.5
Kesme Motoru Gücü (kW)0.55 / 1.1 / 1.51.1 / 1.5
Şartlandırma Motor Gücü (kW)- (Ön Koşullandırma Gerekmez)1.1 / 2.2
Vida Çapı (mm)90 / 120 / 16090 / 135
Genel Boyutlar (mm)2100×1450×1350 / 2400×1950×1600 / 3100×2650×18002600×1600×1900 / 3750×1980×1950
Çıkış (Ton/Saat)0.2-0.4 / 0.5-0.6 / 0.8-1.00.5-0.6 / 0.8-1.0
Çift vidalı yüzen balık yemi ekstruder makinesi

Çift vidalı yüzen balık yemi ekstruder makinesi

Balık yemi çift vidalı ekstruder makinesi, balık yemini işlemek için yaygın olarak kullanılan yüksek verimli bir granülasyon ekipmanıdır. Çalışma prensibi, malzemeyi besleme portundan boşaltma portuna iki döner vida vasıtasıyla ekstrüde etmek ve aynı zamanda malzemeyi ısıtmak ve basınçlandırarak akışkan hale getirmektir. Bu ekipman, yüksek verimliliği, esnekliği ve yüksek kaliteli üretim özellikleri nedeniyle su ürünleri yetiştiriciliğinde ve diğer endüstrilerde yaygın olarak kullanılmaktadır ve çeşitli endüstriler tarafından yaygın olarak ilgilenilmekte ve sevilmektedir.

Small floating fish feed machine has high capacity and low energy consumption. Fully kneaded screw technology is used to ensure uniform feed pellets and improve the granular curing effect with an efficient tempering device. The equipment operates stably and safely, has a low failure rate, and can also produce a variety of aquatic feed.

Aşağıda ayrıntılı teknik parametreleri verilmiştir:

ModelSPHS75x2SPHS120*2SPHS150*2SPHS185*2
Ana Motor Gücü (kW)5590110200355
Vida Çapı (mm)75120120150185
Besleyici Gücü (kW)1.51.51.51.52.2
Şartlandırıcı Gücü (kW)7.511111111
Saç Kremi ÖzellikleriDC400-244DC500-244DC500-244DC600-300DC600-300
Diferansiyel Şartlandırıcı Gücü (kW)1111111515
Diferansiyel Şartlandırıcı SpesifikasyonuDC400*300-244DC500*400-300DC500*400-300DC600*500-300DC600*500-300
Üretim Kapasitesi (T/H)0.5-1.01.5-2.03.0-4.05.0-6.010-12
fish feed grinder
Yem karıştırıcı
feed dryer
Feed cooler
Fish feed pellet making machine
spraying machine
Automatic Bagging Machine

Production process of Small Scale Fish Feed Plant

The main function of small scale fish feed plant equipment is to process various raw materials into feed suitable for fish through mixing, crushing, granulation and other processes. Below I will take 0.5 T/H small balık yemi üretim hattı as an example to briefly introduce how to use the production process of this production line to make fish feed pellets. The following is a detailed production process flow:

Production process of Small Scale Fish Feed Plant

Aşağıda ayrıntılı üretim süreci yer almaktadır:

01 Hammadde depolama ve taşıma sistemi

Including raw material bin, conveyor belt, etc., used to store and transport various raw materials.

02 Hammadde alımı ve temizliği

Raw materials are mainly in the form of powder and granules. Powder can be directly put into the batching bin, and granules need to be coarsely crushed. The raw materials need to be cleaned to remove impurities to ensure the quality of the raw materials.

03 The first batching and mixing

The first batching is mainly the preparation of the materials with larger proportions in the formula, which is completed by the electronic batching scale. After batching, it enters the first mixing to reduce the variation range of the material particle size and improve the working condition of the grinder.

04 The second crushing

Due to the poor digestion ability of aquatic animals, the feed particle size is required to be very fine. After the second crushing process is completed, it enters the rotary grading screen to remove the crude fiber in the feed.

05 The second mixing

After the second batching, the raw materials enter the second mixer to add trace additives and liquid.

06 Kondisyonlama ve şişirme

The materials are cooked under high temperature, high humidity and high pressure, and the physical and chemical properties change to form puffed feed. Puffed feed has the advantages of high starch gelatinization, easy protein digestion and good palatability.

07 Soğutma, kurutma ve eleme sistemi

It is used to cool, screen and dry the pelletized feed to prevent the feed from deteriorating. The purpose of screening the feed is to remove unqualified particles and package them for easy storage and transportation.

08 Ürün sınıflandırma ve paketleme

The cooled materials are lifted, crushed and then enter the grading screen for grading. The final product goes directly into the finished product warehouse and is then weighed and packaged.

afiş

The following are related case projects of RICHI Machinery. I hope it will be helpful to you. If you are interested in our equipment, please leave a message and we will provide you with the best small fish feed production line solution.

Small Scale Fish Feed Plant Related Project Cases

In the field of aquaculture, small scale fish feed plant has diverse production needs and operation models. RICHI focuses on the engineering of fish feed production and processing plants. Its products have covered more than 150 countries and regions including Japan, Canada, Germany, Russia, the United Kingdom, Australia, Chile, etc., serving thousands of customers, and many cases have become local benchmark projects.

0.5T/H Small Fish Feed Production Line in Thailand

0.5T/H Small Fish Feed Production Line in Thailand

  • Ülke Tayland
  • Production capacity: 0.5 tons/hour
  • Uygulanabilir balık türleri: Tilapia, Pangasius, Yayın Balığı, Karides
  • Partikül tipi: Yüzen ve batan balık yemi partikülleri
  • Particle size: 0.9-10mm adjustable
  • Ana hammaddeler: balık unu, pirinç kepeği, mısır, soya fasulyesi unu, palmiye unu
  • Üretim süreci: hammadde alımı → kırma → karıştırma → şişirme → kurutma → soğutma → eleme → paketleme
0.8T/H Small Scale Fish Feed Plant in Malaysia

0.8T/H Small Scale Fish Feed Plant in Malaysia

  • Ülke Malezya
  • Production capacity: 0.8 tons/hour
  • Uygulanabilir balık türleri: Tilapia, altın göz levrek, sazan, karides
  • Partikül tipi: esas olarak yüzen yem, batan yem anahtarlamasını destekler
  • Particle size: 1.5-8mm
  • Ana hammaddeler: buğday unu, mısır proteini, balık unu, hindistan cevizi unu, soya fasulyesi unu
  • Production process: coarse crushing → batching → mixing → puffing → drying → cooling → screening → Packaging
1T/H Small Fish Feed Production Line in Indonesia

1T/H Small Fish Feed Production Line in Indonesia

  • Ülke Endonezya
  • Production capacity: 1 ton/hour
  • Uygulanabilir balık türleri: Tilapia, dev yayın balığı, pangasius, akvaryum balığı
  • Pelet tipi: yüzen ve batan balık yemi peletleri
  • Pelet boyutu: 1-9mm ayarlanabilir
  • Ana hammaddeler: mısır, balık unu, soya fasulyesi unu, hindistan cevizi unu, buğday kepeği
  • Üretim süreci: hammadde kırma → bileşen karıştırma → şartlandırma → şişirme → kurutma → soğutma → eleme → otomatik paketleme
1.2T/H Small Fish Feed Production Line in Vietnam

1.2T/H Small Fish Feed Production Line in Vietnam

  • Ülke Vietnam
  • Production capacity: 1.2 tons/hour
  • Uygulanabilir balık türleri: Tilapia, siyah sazan, sazan, beyaz karides
  • Pelet tipi: esas olarak yüzen balık yemi, batan anahtar ile uyumlu
  • Pelet boyutu: 1-10mm
  • Ana hammaddeler: mısır, pirinç kepeği, balık unu, kolza tohumu küspesi, pancar küspesi
  • Üretim süreci: hammadde ön temizleme → kaba kırma → karıştırma → çift vidalı şişirme → çok katmanlı kurutma → soğutma → eleme → Paketleme
1.5T/H Small Fish Feed Production Line in Philippines

1.5T/H Small Fish Feed Production Line in Philippines

  • Ülke Filipinler
  • Üretim kapasitesi: 1,5 ton/saat
  • Uygulanabilir balık türleri: Tilapia, çoprabalığı, havuz sazanı, karides
  • Pelet tipi: yüzen balık yemi peletleri
  • Pellet size: 0.9-6mm
  • Ana hammaddeler: buğday kepeği, pirinç kepeği, soya küspesi, balık unu, mısır
  • Üretim süreci: hammadde depolama → kırma → karıştırma → çift vidalı ekstrüder → kurutma → eleme → soğutma → paketleme
1.5T/H Small Fish Feed Plant in Bangladesh

1.5T/H Small Fish Feed Plant in Bangladesh

  • Ülke Bangladeş
  • Üretim kapasitesi: 1,5 ton/saat
  • Uygulanabilir balık türleri: yayın balığı, tilapia, tatlı su levreği
  • Pelet tipi: yüzen ve yavaş batan yem peletleri
  • Pellet size: 1-8mm
  • Ana hammaddeler: mısır, buğday, balık unu, soya küspesi, pirinç kepeği
  • Production process: crushing → first mixing → micro-crushing → second mixing → extrusion → cooling → screening → Packaging

How to buy a satisfactory Small Scale Fish Feed Plant?

Bir satın alma işlemi için hazırlandığımızda, seçilen ekipmanın üretim ihtiyaçlarını karşıladığından ve yüksek kaliteli yem sağladığından emin olmak için bu faktörlerin bir kombinasyonunu gerektirir. İşte seçim yaparken dikkat etmeniz gereken bazı hususlar, umarım size yardımcı olabilir.

Kendi ihtiyaçlarınızı netleştirmek için

Öncelikle balık yemi üretme amacınızı belirlemeniz gerekir. Kendi balık yetiştiriciliği ihtiyaçlarınızı karşılamak için mi? Üretim ölçeği büyükse, ıslak balık yemi ekstrüder makinesi seçilmesi önerilir, çünkü yüksek verimliliğe, büyük çıktıya sahiptir ve yüksek kaliteli peletler üretir-idealdir. Aynı zamanda, balık yeminin balık yemi pelet makinesi fiyatı bütçenize ve üretim hedeflerinize göre uygun maliyetli bir karar vermenize yardımcı olacaktır.

Doğru hammaddeleri seçin

Farklı hammaddeler farklı işleme makineleri gerektirir. Hammadde kaynağınıza göre doğru makineyi seçebilirsiniz. Örneğin, ana hammaddeleriniz mısır unu, pirinç kepeği vb. ise, kuru veya ıslak ekstrüder makinesi kullanmayı düşünebilirsiniz.

Çiftlik balığı türlerini göz önünde bulundurun

Farklı balık türleri farklı beslenme alışkanlıklarına sahiptir ve farklı boyutlarda ve türlerde yem peletleri gerektirir. Örneğin, tilapia su yüzeyinde beslenmeyi tercih eder, bu nedenle 2-3 mm'lik uygun boyutlarda yüzen balık yemi peletlerine ihtiyaç duyarlar.

Ekipman kalitesine dikkat edin

Makinenin malzemesi ve bakımı, makinenin kalitesini değerlendirmede önemli faktörlerdir. Kaliteli balık yemi makineleri, dayanıklılık sağlamak ve hijyeni korumak için genellikle yüksek kaliteli paslanmaz çelikten yapılır.

Profesyonel bir üretici seçin

Üreticinin profesyonelliği çok önemlidir. Satış sonrası hizmeti ve itibarı iyi olan bir marka seçmek son derece kritiktir. RICHI Machinery yalnızca yüksek kaliteli ekipman sağlamakla kalmaz, aynı zamanda eksiksiz satış sonrası servis ve teknik destek de sağlar.

Saha denetimi için fabrikaya gidin

Mümkünse, doğrudan saha incelemesi için fabrikaya gitmeniz önerilir. Bu, yalnızca üretim sürecinin ve ekipmanın kalitesinin sezgisel olarak anlaşılmasını sağlamakla kalmaz, aynı zamanda ekipmanın özel ihtiyaçlarınızı karşılayabilmesini sağlamak için mühendislerle yüz yüze iletişime olanak tanır.

Sıkça Sorulan Sorular

What are the raw material formulas for fish feed?

The following fish feed formulas are provided for reference. Actual ingredients may vary based on fish species, growth stages, local raw material availability, and nutritional needs.

(1) Tilapia:

Basic raw materials: wheat bran (30%), soybean cake (35%), fish meal (15%), corn (5%), locust leaves (5%), barley (8.5%), growth hormone (1%), salt (0.5%), feed coefficient is about 2.03.

(2) Carp:

Basic raw materials: fish meal (10%), shrimp bran (20%), wheat bran (50%), corn (10%), sweet potato powder (10%), this is adult fish feed.

(3) Aquatic catfish:

Basic raw materials: soybean meal 24%, peanut residue 24%, fish meal 5.1%, rice bran 43%, bone meal 2%, crude protein 28%, feed coefficient is about 2.2.

(4) Grass carp:

Grass carp is a typical herbivorous fish. Adult fish mainly feed on aquatic plants. In the early stage of breeding, fry mainly feed on small protozoa, but they like to eat artificial concentrated feed at all growth stages.

Basic raw materials: 45% hay powder (peanut vines, sweet potato vines), 15% bean cake, 15% rice bran, 10% bran, 3.5% fish meal, 10% corn, 1% bone meal, 0.5% salt.

(5) Bream:

Bream has a wide range of diets, mainly submerged plants (Vallis, Hydrilla, Potamogeton, etc.) and terrestrial grasses and leaves.

Basic feed raw materials are: silkworm pupa powder (5%), rapeseed meal (20%), soybean (13%), cottonseed (5%), corn (10%), rice bran (10%), wheat bran (20%), grass powder (15%), crude protein (25%), and the feed coefficient is about 2.6.

I am a novice in fish farming. I want to build a Small Scale Fish Feed Plant to produce fish feed myself. Which machine should I use? Or how can I start producing fish feed myself?

If you are new to fish farming and want to make your own fish feed, we recommend starting with a small fish feed unit. The equipment is easy to operate and occupies a small area, which is very suitable for individuals or small-scale farmers. Common configurations include crushers, mixers, fish feed extruders (optional floating or sinking), drying equipment and packaging machines.

According to the fish species and production requirements you raise, we can recommend the right machine model for you, and provide formulas, operation videos and technical support to help you get started quickly. Welcome to contact us for free solutions and quotes!

Ekipmanın üretim kapasitesi talebe göre ayarlanabilir mi?

Of course. In the operation of small fish feed mill projects in different countries, RICHI Machinery fully considered the scalability of production capacity when designing according to customer demand for production. Customers can easily increase production capacity by adding equipment modules, upgrading key components, etc. according to actual production needs. For example, the number of batching scales can be increased, the capacity of the mixer can be expanded, the production efficiency of the fish feed pellet machine can be improved, etc., to meet the growing production needs of the enterprise. At the same time, our technical team will provide customers with professional capacity upgrade solutions and technical support to ensure that the upgrade process goes smoothly.

Neden RICHI Machinery'yi seçmelisiniz

Yerel bir işletme olarak, RICHI Makine kendi Ar-Ge, üretim ve satış sistemini kurmuştur. 30'dan fazla ekipman modeli granülasyon, öğütme ve kurutma gibi çeşitli alanları kapsamaktadır. ISO ve CE gibi uluslararası sertifikaları geçmiştir. 100'den fazla ülkeyi kapsayan işlere sahiptir ve toplam 2.000 müşterisi vardır. Kalite ve teslimat yetenekleri konusunda çifte garantiye sahiptir.

Profesyonel ekip, çözüm tasarımından ekipman teslimatı ve özelleştirmeye kadar hammadde özellikleri, üretim kapasitesi hedefleri ve saha koşulları hakkında derinlemesine araştırma yapar, küçük ve orta ölçekli yetiştirme çiftliklerinden büyük fabrikalara kadar ihtiyaçlara uyum sağlar, “aşırı yapılandırmayı” reddeder ve uygun maliyetli “hassas” çözümler sunar.

ISO9001 standardını sıkı bir şekilde uygulayın, kalite hesap verebilirliği ve üretim güvenliği yönetimini uygulayın ve QC kalite kontrolü, SPC istatistiksel süreç kontrolü ve diğer yollarla tasarımdan üretime kadar tam süreç izlenebilirliği elde edin, kaliteli gizli tehlikeleri ortadan kaldırın ve ekipmanın dayanıklılığını ve istikrarını sağlayın.

Mühendisler, “sipariş doğrulama → fabrika kalite denetimi → kutulama yeniden denetimi → bilimsel paketleme” şeklindeki dört aşamalı denetim sürecinin ardından, üretim hattı standartları karşılayıp kabul edene kadar sahada altyapı, kurulum ve devreye almaya rehberlik eder ve projenin verimli bir şekilde uygulanmasını sağlamak ve üretim döngüsünü kısaltmak için standartlaştırılmış süreçler kullanır.

The technical team of nearly 100 people covers the entire process of consultation, design, installation and maintenance, provides customized technical solutions and operation training for the small scale fish feed plant, regularly reviews the equipment operation status after delivery, quickly responds to after-sales needs, and helps the production line to operate stably for a long-term and stable manner. You can find us on YouTube.

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