ماكينة بيليه البرسيم الحبيبي
ماكينة بيليه البرسيم الحبيبي
لطالما واجه العديد من مربي الماشية تحديات في استخدام البرسيم: حيث تحدث خسائر كبيرة عند إطعام الماشية بالبرسيم السائب، مما يؤدي إلى هدر كبير في استهلاك الماشية؛ تحتوي البرسيم الخام على ألياف خشنة وصلبة يصعب هضمها، كما أن تركيبتها الغذائية غير متوازنة؛ وفي الوقت نفسه، فإن محصول التبن وجودته يتأثران بشدة بالظروف الجوية، كما أن التخزين والنقل يمثلان تحديًا كبيرًا أيضًا. إن اختيار آلة تصنيع كريات البرسيم من طراز RICHI يتيح معالجة البرسيم بسهولة وتحويله إلى كريات علف متماسكة الشكل. تتميز كريات البرسيم المشكلة بتركيبة غذائية متوازنة، مما يحسن بشكل كبير من قابلية الهضم والامتصاص لدى الماشية، مع تقليل هدر العلف بشكل فعال وتحرير المزارعين من القيود السلبية التي تفرضها الظروف الجوية!
المزايا الأساسية لمعداتنا
يكمن التحدي الأساسي في عملية تكوير البرسيم في المحتوى العالي من الألياف، والكثافة المنخفضة، وخصائص الترابط الضعيفة للمادة الخام، إلى جانب التآكل الشديد للمعدات أثناء المعالجة. وهذا يفرض متطلبات أعلى على قدرة الضغط، ومقاومة التآكل، وتكوين الطاقة، والتصميم العام لعملية تصنيع الحبيبات. تم تحسين وتطوير مطحنة حبيبات البرسيم RICHI خصيصًا لمعالجة هذه النقاط الحرجة في عمليات تصنيع حبيبات البرسيم. وتتميز هذه المطحنة بقالب حلقي ذي نسبة ضغط عالية، ونظام نقل تروس عالي الطاقة، وجهاز تكييف بالبخار، ووحدة تغذية متجانسة ومستقرة. علاوة على ذلك، تستخدم تصميمًا هيكليًّا مقاومًا للتآكل لضمان جودة الحبيبات النهائية وكفاءة الإنتاج الإجمالية للآلة بشكل مستمر.
تصميم قالب حلقي ذو نسبة ضغط عالية
The loose fibrous structure of hay requires greater compression force. The RICHI alfalfa pelletizer employs a high-compression-ratio ring die structure to increase extrusion pressure.
The ring die and pressure rollers are made of high-strength alloy steel, making them more wear-resistant. Furthermore, the ring die aperture and compression ratio can be adjusted according to the characteristics of different raw materials (alfalfa, straw, grains).
نظام نقل الحركة التروس عالي الطاقة
Compared to traditional belt drives, gear drives can output larger and more stable torque, making them more suitable for high-fiber raw materials such as alfalfa and high-pressure pelletizing conditions.
The equipment is equipped with a Siemens brand main motor, which provides ample power output and minimal operational fluctuations, ensuring continuous and stable production over extended periods.
نظام تكييف عالي الكفاءة
The sources of forage are complex, and the moisture content fluctuates greatly. Both excessively high and low moisture content in the raw materials can affect pelleting stability.
Our alfalfa pelleting machine is equipped with an intelligent steam conditioner that can adjust the amount of steam added based on the raw material conditions. Furthermore, the forage is thoroughly conditioned, making it palatable and easier for livestock to digest and absorb.
نظام تغذية مستقر
After being crushed, alfalfa hay is loose, lightweight, and has poor flowability, making it prone to bridging and blockage during feeding. RICHI alfalfa pellet machine is equipped with a variable frequency conditioning feeding device that automatically adjusts the feed flow rate in real time, effectively avoiding equipment blockage and idle running.
The feeding mechanism uses a dual-shaft anti-bridging structure to suppress material bridging and accumulation at the source; combined with a forced feeding component, it continuously pushes the material, ensuring a smooth feed of the hay into the pelleting chamber.
المعلمات الفنية
تقدم شركة RICHI آلات تصنيع كريات البرسيم بسعات متنوعة للبيع. تتأثر سعة المعدات بنسبة محتوى البرسيم؛ فكلما ارتفعت نسبة محتوى البرسيم، انخفضت سعة المعدات. إذا كنت ترغب في معرفة المزيد من التفاصيل حول آلة تصنيع كريات البرسيم الخاصة بنا، فلا تتردد في الاتصال بنا. يمكننا أن نوصيك بالطراز المناسب لك بناءً على حجم إنتاجك وميزانيتك.
| الطراز | CZLH320 | CZLH350 | CZLH420 | CZLH520 | CZLH678 | CZLH768 |
| السعة （T/H） | 0.5-0.6 | 1.0-1.2 | 1.8-2.0 | 2.8-3.0 | 4.0-5.0 | 6.0-20 |
| قوة المحرك الرئيسي (كيلوواط) | 22 | 37 | 90 | 132 | 185 | 250 |
| طاقة مغذي كسر القوس (كيلوواط) | 2.2 | 2.2 | 3 | 3 | 3 | 4 |
| طاقة المغذي القسري (كيلوواط) | 0.75 | 0.75 | 1.5 | 1.5 | 1.5 | 1.5 |
| قطر القالب الدائري （مم） | 320 | 350 | 420 | 420 | 673 | 762 |
نظرًا لأن تكنولوجيا RICHI يتم تحديثها وتكرارها باستمرار، فإننا سنقوم باستمرار بترقية معداتنا وابتكارها. لذلك، تخضع معلمات المعدات المحددة للاقتباس الفعلي. سوف نقدم خدمات تصميم وإنتاج أكثر احترافية ومخصصة لكل عميل.
آلة أخرى لتصنيع كريات العشب معروضة للبيع
مقاطع فيديو لتشغيل المعدات
Quality equipment needs consistent performance in real-world production. Watch the video below to see the RICHI alfalfa pellet machine working on customer sites. Steady production flow, even pellet quality and trouble-free operation highlight RICHI’s reliable alfalfa processing solutions. Need custom alfalfa pellet production support? Message RICHI to go through your project details.
0.5-0.8 T/H alfalfa pellet machine for sale Kazakhstan
The client is a feed company in Kazakhstan, primarily engaged in the production and sale of forage feed. The country’s forage harvest season is concentrated, with fresh hay having a moisture content as high as 65%-75%. Traditional natural drying methods are highly susceptible to weather conditions and have long processing times, making them unsuitable for large-scale feed production.
The client requires an integrated drying and pelleting solution to solve the problem of drying high-moisture forage, while further processing the hay into pelleted feed for easier storage, transportation, and sales.
8-10 т/H alfalfa pellet mill for sale Egypt
The customer mainly relied on traditional bale hay and loose mixed feed before investing in a pellet production system. However, the nutritional balance of manually mixed feed was difficult to maintain. To improve feeding efficiency and provide a more stable diet for livestock, the customer planned to establish a complete feed pellet production system for manufacturing alfalfa-based total mixed ration (TMR) pellets.
The customer required a solution that could not only process high-fiber alfalfa but also combine it with energy and protein ingredients such as corn, wheat, and soybean meal to produce nutritionally balanced feed pellets.
2-3 т/H Alfalfa Hay Pellet Machine for Sale Australia
Australia has a well-developed livestock industry and a strong market demand for high-quality feed. This client, optimistic about the prospects of the ruminant feed processing industry, plans to utilize the abundant local alfalfa hay to produce pelleted feed and has commissioned us to develop a complete alfalfa hay pelleting solution.
The client’s raw material is sun-dried alfalfa hay, which requires no secondary drying and can be directly pelleted after grinding. Simultaneously, the formula includes corn, wheat, and other grains to further enhance the feed’s nutritional value.
Complete Alfalfa Pellet Production Line Process
Alfalfa pelleting is not simply compressing hay into pellets; it requires a systematic design based on raw material characteristics, moisture content, fiber content, and end use. RICHI offers turnkey engineering services for complete alfalfa pelleting production lines, providing customized solutions for ranches, feed mills, and commercial investment projects of all sizes, from raw material pretreatment, crushing, drying, mixing, pelleting to cooling, screening, and packaging.
01
Raw Material Preparation
Unpacking, chopping, and preliminary processing of alfalfa hay bales to bring the long-fiber material to a suitable state for subsequent processing, improving production stability.
02
التجفيف
Fresh alfalfa hay with high moisture content undergoes a drying process to rapidly reduce its moisture content for safe storage. This process also ensures the alfalfa hay is at a suitable moisture level for pelleting.
03
Grinding
Processing alfalfa hay into uniform powder using hay grinding equipment. According to customer formulation requirements, grains and protein ingredients such as corn, wheat, soybean meal, and bran can be added to achieve complete mixed feed production.
04
Batching & Mixing
Precisely controlling the proportions of different raw materials ensures that each batch of feed pellets has a stable nutritional composition, meeting the feeding needs of different animals such as cattle, sheep, and horses.
05
التكوير
The mixture, after being conditioned with steam, moisture, or liquid additives, enters the alfalfa pellet mill, where it forms alfalfa pellets with uniform density, high strength, and easy storage and transportation under high pressure.
06
التبريد والفحص
Reduces particle temperature and moisture content, increases particle hardness, and removes substandard particles, ensuring the finished product meets stable commercial standards.
07
التعبئة
Configures automated packaging systems according to customer sales needs, achieving standardized packaging of finished particles for convenient transportation, warehousing, and commercial sales.
Auxiliary Equipment for Alfalfa Pellet Production
A high-efficiency alfalfa pellet machine represents merely a single component of a fully functional alfalfa pellet production line. To keep pellet quality steady and get the most out of your production capacity, you need suitable machinery for every single processing step. RICHI للتصنيع provides all supporting equipment required for alfalfa pellet manufacturing. If you intend to set up an alfalfa pelleting line and are uncertain about which machines to purchase, reach out to our team. We are able to offer comprehensive turnkey projects.
Afalfa Hay Bale Breaker
Disassembles alfalfa bales improves raw material pretreatment efficiency and reduces labor costs.
Reduces the moisture content of alfalfa raw materials to meet the appropriate humidity requirements for pelleting and ensure pellet formation.
Alfalfa Grinding Machine
Pulverizes long-fiber alfalfa hay into a uniform fine powder.
Alfalfa Meal Cleaning Machine
Removes impurities and materials that do not meet particle size requirements from alfalfa powder to improve the quality of finished feed.
Alfalfa Mixing Machine
Mixes alfalfa meal thoroughly with other feed ingredients such as corn, wheat, and soybean meal to ensure a balanced diet.
مبرد الحبيبات ذو التدفق المعاكس
يخفض درجة حرارة الحبيبات ونسبة الرطوبة فيها بعد التجفيف لزيادة صلابتها ومنع حدوث التكثف أثناء التخزين.
Separate powder from substandard particles, ensuring that the finished product has uniform and aesthetically pleasing particles.
Accurately weighs and packages finished alfalfa pellets for efficient storage, transportation, and sale.
الأسئلة المتداولة
What raw materials can be processed by an alfalfa pellet machine?
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Alfalfa pellet machines are mainly used to process high-fiber raw materials such as alfalfa hay, alfalfa powder, forage, and silage. They can also be mixed with grains and protein raw materials such as corn, wheat, soybean meal, and bran to produce complete feed pellets.
What is the suitable moisture content of alfalfa before pelletizing?
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The moisture content of alfalfa raw materials typically needs to be controlled at around 12%-15% to ensure good molding results. If the raw materials are too dry or too wet, they need to be adjusted by drying or adding moisture.
Can the alfalfa pelleting machine produce complete feed pellets?
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Yes. By adding ingredients and mixing systems, alfalfa can be mixed with raw materials such as corn, wheat, soybean meal, and minerals to produce complete mixed feed pellets that meet the nutritional needs of animals such as cattle, sheep, and horses.
What capacity options are available for alfalfa pellet making machines?
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RICHI can provide alfalfa pellet making machines with different capacities according to customer needs. Small equipment is suitable for ranch use, while large equipment can be used in commercial feed processing plants. The capacity of a single machine can usually cover 0.5-20 T/H or more, and multiple machines can be combined to expand production.
What size of alfalfa pellets can be produced?
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Alfalfa pellets typically range in diameter from 2 to 12 mm. Different sizes of ring dies can be used to produce alfalfa pellets to meet the feeding needs of different animals such as cattle, sheep, horses, and deer.
Do I need a complete alfalfa pellet production line or only a pellet mill?
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The decision depends on the customer’s production scale and raw material conditions. If there is already equipment such as crushing and mixing, an alfalfa pelletizer can be purchased separately; if the factory is built from the beginning of raw material processing, RICHI can provide a complete turnkey production line including breaking bales, crushing, mixing, pelleting, cooling, screening and packaging.
How does an alfalfa pellet mill improve feed storage and transportation?
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Pelletizing can increase alfalfa density, reduce storage space and transportation costs, while reducing dust and feed waste and improving feed utilization. It is particularly suitable for long-term storage and long-distance transportation.
What factors affect the price of an alfalfa hay pellet machine?
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Equipment prices primarily depend on capacity, level of automation, production line configuration, raw material processing requirements, and customer customization needs. For example, the investment cost of a large-scale fully automated alfalfa pellet production line will be higher than that of a single machine.
Can you provide installation and technical support for an alfalfa pellet production line?
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Yes. RICHI not only provides alfalfa pellet mills, but also complete turnkey engineering services, including process design, equipment installation guidance, commissioning training, formula optimization, and long-term technical support, helping customers quickly achieve stable production.
ما هي فترة ضمان المعدات؟
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We offer a one-year warranty. During the warranty period, we will provide free on-site repair for any non-human-caused malfunctions. (view our يوتيوب)
